Method of bonding silicone rubber to metal

Claim 1

A method of forming a silicone rubber gasket of the type having a reinforcing metal member bonded to the silicone rubber, comprising the steps of: first, treating an unroughened metal member by heating the metal member in an atmospheric oven in the range of about 500°-600° F. for less than one hour to produce a change in coloration in the outer surface of the metal member which is visually distinguishable and which is characteristic of an oxide layer on the outer surface of the metal member; allowing the treated metal member to cool; applying a primer to the metal member; and thereafter, contacting the treated and primed metal member with an uncured silicone rubber composition and curing the silicone rubber composition in a mold with heat to bond the treated and primed metal member to the silicone rubber composition and form a reinforced gasket of the desired shape.

Claim 2

A method of forming a silicone rubber gasket of the type having a reinforcing metal member bonded to the silicone rubber, comprising the steps of: first, treating an unroughened metal member by heating the metal member in an atmospheric oven in the range of about 500°-600° F. for less than one hour to produce a change in coloration in the outer surface of the metal member which is visually distinguishable and which is characteristic of an oxide layer on the outer surface of the metal member; allowing the treated metal member to cool; applying a primer to the metal member; and thereafter, contacting the treated and primed metal member with an uncured silicone rubber composition and curing the silicone rubber composition in a mold with heat to bond the treated and primed metal member to the silicone rubber composition and form a reinforced gasket of the desired shape.

Claim 3

A method of forming a silicone rubber gasket of the type having reinforcing metal rails bonded to the silicone rubber, comprising the steps of: first, treating unroughened metal rails by heating the metal rails in an atmospheric oven in the range of about 500°-600° F. for about 10 to 15 minutes to produce a change in coloration in the outer surface of the metal rails which is visually distinguishable and which is characteristic of an oxide layer on the outer surface of the metal rails; allowing the treated metal rails to cool to room temperature; applying a primer to the metal rails; placing the treated and primed metal rails between the upper and lower platens of a mold with the rails in a mold cavity of the desired configuration for the gasket which is to be formed; injecting an uncured silicone rubber composition into the mold cavity so that the uncured silicone rubber composition contacts the treated and primed metal rails, the silicone rubber composition comprising an organopolysiloxane elastomer, fumed silica filler, and peroxide catalyst; and thereafter, heat curing the silicone rubber composition in the mold to bond the treated and primed metal rails to the silicone rubber composition and form a reinforced gasket of the desired shape.

Claim 4

A method of forming a silicone rubber gasket of the type having reinforcing metal rails bonded to the silicone rubber, comprising the steps of: first, treating unroughened metal rails by heating the metal rails in an atmospheric oven in the range of about 500°-600° F. for about 10 to 15 minutes to produce a change in coloration in the outer surface of the metal rails which is visually distinguishable and which is characteristic of an oxide layer on the outer surface of the metal rails; allowing the treated metal rails to cool to room temperature; applying a primer to the metal rails; placing the treated and primed metal rails between the upper and lower platens of a mold with the rails in a mold cavity of the desired configuration for the gasket which is to be formed; injecting an uncured silicone rubber composition into the mold cavity so that the uncured silicone rubber composition contacts the treated and primed metal rails, the silicone rubber composition comprising an organopolysiloxane elastomer, fumed silica filler, and peroxide catalyst; and thereafter, heat curing the silicone rubber composition in the mold to bond the treated and primed metal rails to the silicone rubber composition and form a reinforced gasket of the desired shape.