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US4715918A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for forming discrete particulate areas in a composite article

Assignee: Kimberly Clark Worldwide Inc
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Filing: 1985-06-26
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Granted: 1987-12-29
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Expires: 2005-06-26
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Abstract

Abstract The invention is generally accomplished by providing a roll having cavities suitable for retaining small quantities of particulate material. The roll further is adapted to be rotated such that the particulate material is deposited onto a web in discrete areas. These areas correspond to the depressions on the roll. The apparatus and method of the invention further provides in its preferred form a roll applicator device for adhesive having a series of lands and valleys wherein the lands correspond to the areas between the discrete particulate material. The applicator roll provides adhesive on the land areas that is transferred to a web of material which is brought into contact with the substrate bearing the discrete deposits of particulate material and sealed thereto. There is thereby provided areas of discrete particulate material securely separated by the adhesive connected webs. In a preferred embodiment of the invention the particles are superabsorbent material and the composite web containing discrete areas of superabsorbent material is utilized in formation of an absorbent structure such as a diaper, incontinent garment or feminine pad.

Inventors

  • 👤 Theodore B. Lang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 22:38
CPC Classifications
B; B32; B32B; B32B3/00; B32B3/02; B32B3/08; A; A61; A61F; A61F13/00; A61F13/15; A61F13/15577; A61F13/15617; A61F13/15634; A61F13/53; A61F13/531; A61F13/532; A61F13/5323; B32B29/00; B32B29/002; B32B29/08; B32B37/00; B32B37/14; B32B37/24; B32B38/00; B32B38/18; B32B38/1858; B32B7/00; B32B7/04; B32B7/12; B32B7/14; A61F2013/15821; A61F13/51; A61F2013/51078; A61F2013/530481; A61F2013/53051; A61F13/534; A61F2013/53445; B32B2307/00; B32B2307/70; B32B2307/726; B32B2307/728; B32B2307/748; B32B2439/00; B32B2439/70; B32B2439/80; B32B2555/00; B32B2555/02; B32B3/26; B32B3/28; Y; Y10; Y10T; Y10T156/00; Y10T156/10; Y10T156/1089; Y10T156/1092; Y10T156/1093; Y10T156/1095

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 130 words
A method of forming a composite structure comprising laying down discrete areas of particulate material on a receiving web, applying adhesive to areas of a covering web, bringing the two webs together, in such a manner that the adhesive areas do not overlay the discrete areas of said particulate material, thereby creating discrete pockets of particulate material wherein said particulate material is laid down in discrete areas by being applied to depressions in a forming roll that is then rotated into contact with the receiving web and wherein said discrete areas of particulate material are in a pattern having a greater number of said depressions in the areas of the roll where more particulate material is desired and wherein said laying down on said receiving web is by electrical attraction.
Claim 2
Independent Claim 130 words
A method of forming a composite structure comprising laying down discrete areas of particulate material on a receiving web, applying adhesive to areas of a covering web, bringing the two webs together, in such a manner that the adhesive areas do not overlay the discrete areas of said particulate material, thereby creating discrete pockets of particulate material wherein said particulate material is laid down in discrete areas by being applied to depressions in a forming roll that is then rotated into contact with the receiving web and wherein said discrete areas of particulate material are in a pattern having a greater number of said depressions in the areas of the roll where more particulate material is desired and wherein said laying down on said receiving web is by electrical attraction.
Claim 3
Dependent Claim 12 words
The method of claim 1 wherein said particulate material comprises a superabsorbent.
Claim 4
Independent Claim 123 words
A method for forming a composite structure comprising laying down discrete areas of particulate material on a receiving web, applying adhesive to areas of a covering web, bringing the two webs together, in such a manner that the adhesive areas do not overlay the discrete areas of said particulate material, thereby creating discrete pockets of particulate material wherein said particulate material is laid down in discrete areas by being applied to the depressions in a forming roll that is then rotated into contact with the receiving web and wherein said discrete areas of particulate material are in a pattern on said roll having larger depressions in the areas where more particulate material is desired and wherein said laying down is by electrical attraction.
Claim 5
Independent Claim 123 words
A method for forming a composite structure comprising laying down discrete areas of particulate material on a receiving web, applying adhesive to areas of a covering web, bringing the two webs together, in such a manner that the adhesive areas do not overlay the discrete areas of said particulate material, thereby creating discrete pockets of particulate material wherein said particulate material is laid down in discrete areas by being applied to the depressions in a forming roll that is then rotated into contact with the receiving web and wherein said discrete areas of particulate material are in a pattern on said roll having larger depressions in the areas where more particulate material is desired and wherein said laying down is by electrical attraction.
Claim 6
Dependent Claim 13 words
The method of claim 3 wherein said particulate material comprises a food material.
Claim 7
Dependent Claim 16 words
The method of claim 3 wherein said covering web and said receiving web comprise edible papers.
Claim 8
Dependent Claim 54 words
The method of claim 3 wherein said particulate matter is laid down on said forming roll in a pattern of discrete areas having a greater number of said depressions in the areas where more particulate material is desired and then said particulate material is layed down onto said receiving web from said forming roll.
Claim 9
Dependent Claim 11 words
The method of claim 3 wherein said particulate material comprises superabsorbent.
Claim 10
Dependent Claim 34 words
The method of claim 3 wherein said particulate material is laid down in a pattern of discrete areas having a greater number of said depressions in the areas where more particulate material is desired.
Claim 11
Dependent Claim 20 words
The method of claim 3 wherein said laying down of particulate material is by gravity from a roll having indentations.
Claim 12
Dependent Claim 14 words
The method of claim 3 wherein at least one of said webs comprises tissue.
Claim 13
Dependent Claim 17 words
The method of claim 3 wherein said discrete areas of particulate material contain differing amounts of particles.
Claim 14
Dependent Claim 13 words
The method of claim 3 wherein said receiving web is a polymer sheet.
Claim 15
Dependent Claim 13 words
The method of claim 3 wherein said covering web is a permeable web.
Claim 16
Dependent Claim 23 words
The method of claim 3 wherein said particulate material comprises a food material and said receiving web and covering web comprise edible papers.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-12-28 1991-06-29 1991-12-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-12-28 1995-06-29 1995-12-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-12-28 1999-06-29 1999-12-29 $7700.00 Window Closed / Lapsed

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