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US4713206A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for dewaxing ceramic molded bodies

Assignee: NGK Insulators Ltd
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Filing: 1985-03-04
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Granted: 1987-12-15
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Expires: 2005-03-04
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Abstract

Abstract A process for dewaxing a ceramic molded body is disclosed, the process includes heating an injection molded body made from ceramic material and a wax-series binder, said heating occurring upon a porous ceramic body.

Inventors

  • 👤 Tadaaki Matsuhisa
  • 👤 Shingo Sasaki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 00:18
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/622; C04B35/626; C04B35/63; C04B35/638; B; B28; B28B; B28B11/00; B28B11/22; C04B35/632

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 43 words
A process for dewaxing a ceramic molded body comprising: forming an injection molded ceramic body, said ceramic body containing a wax-series binder; placing said molded body upon a honeycomb ceramic body; and heating said molded ceramic body to remove said wax-series binder therefrom.
Claim 2
Dependent Claim 43 words
A process for dewaxing a ceramic molded body comprising: forming an injection molded ceramic body, said ceramic body containing a wax-series binder; placing said molded body upon a honeycomb ceramic body; and heating said molded ceramic body to remove said wax-series binder therefrom.
Claim 3
Dependent Claim 26 words
The process according to claim 1, wherein said binder consists essentially of an exuding binder selected from the group consisting of paraffin waxes and microcrystalline waxes.
Claim 4
Dependent Claim 20 words
The process according to claim 1, wherein said honeycomb ceramic body contacts with a bottom face of said molded body.
Claim 5
Dependent Claim 31 words
The process according to claim 3, wherein the surface of said honeycomb ceramic body is machined so as to match with the shape of a bottom face of said molded body.
Claim 6
Dependent Claim 19 words
The process according to claim 1, wherein said ceramic molded body comprises a turbine rotor unit for a turbocharger.
Claim 7
Dependent Claim 56 words
The process according to claim 1, wherein said heating is performed in a hot air circulating-type electric furnace and said dewaxing is effected by holding said electric furnace at a temperature within a range of -10° C. to +50° C. of the melting point of the wax-series binder until a wax exuding phenomenon does not occur.
Claim 8
Dependent Claim 61 words
A process for dewaxing a ceramic molded body comprising: forming an injection molded ceramic body, said ceramic body containing a wax-series binder; placing said molded body upon a honeycomb ceramic body, said honeycomb ceramic body contacting a bottom face of said molded body; and heating said molded body in a hot air circulating-type electric furnace to remove said wax-series binder therefrom.
Claim 9
Dependent Claim 61 words
A process for dewaxing a ceramic molded body comprising: forming an injection molded ceramic body, said ceramic body containing a wax-series binder; placing said molded body upon a honeycomb ceramic body, said honeycomb ceramic body contacting a bottom face of said molded body; and heating said molded body in a hot air circulating-type electric furnace to remove said wax-series binder therefrom.
Claim 10
Dependent Claim 26 words
The process according to claim 7, wherein said binder consists essentially of an exuding binder selected from the group consisting of paraffin waxes and microcrystalline waxes.
Claim 11
Dependent Claim 32 words
The process according to claim 7, wherein a top surface of said honeycomb ceramic body is machined so as to match with the shape of the bottom face of said molded body.
Claim 12
Dependent Claim 19 words
The process according to claim 7, wherein said ceramic molded body comprises a turbine rotor unit for a turbocharger.
Claim 13
Dependent Claim 38 words
The process according to claim 7, wherein said dewaxing occurs at a temperature within a range of -10° C. to +50° C. of the melting point of the wax-series binder until a wax exuding phenomenon does not occur.
Claim 14
Dependent Claim 131 words
A process for dewaxing a ceramic molded body comprising: forming an injection molded ceramic body, said ceramic body containing an exuder binder selected from the group consisting of paraffin waxes and microcrystalline waxes; placing said molded body upon a ceramic honeycomb body, a bottom surface of said molded body contacting with a machined top portion of said honeycomb ceramic body such that the bottom portion of said molded body matches with the machined top portion of said honeycomb ceramic body; and heating said molded ceramic body in a hot air circulating-type electric furnace to dewax said ceramic molded body, said dewaxing being effected at a temperature within a range of -10° C. to +50° C. of the melting point of the wax-series binder until a wax exuding phenomenon does not occur.
Claim 15
Dependent Claim 131 words
A process for dewaxing a ceramic molded body comprising: forming an injection molded ceramic body, said ceramic body containing an exuder binder selected from the group consisting of paraffin waxes and microcrystalline waxes; placing said molded body upon a ceramic honeycomb body, a bottom surface of said molded body contacting with a machined top portion of said honeycomb ceramic body such that the bottom portion of said molded body matches with the machined top portion of said honeycomb ceramic body; and heating said molded ceramic body in a hot air circulating-type electric furnace to dewax said ceramic molded body, said dewaxing being effected at a temperature within a range of -10° C. to +50° C. of the melting point of the wax-series binder until a wax exuding phenomenon does not occur.

References Cited (Backward Citations)

SU793957A1 Cited
US4460527A Cited
US4404166A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-12-14 1991-06-15 1991-12-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-12-14 1995-06-15 1995-12-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-12-14 1999-06-15 1999-12-15 $7700.00 Window Closed / Lapsed

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