← Back to Patent Explorer
US4713005A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and appratus for making a dental prosthesis and product therefrom

Assignee: ORO-HEALTH INTERNATIONAL Inc
•
Filing: 1986-09-02
•
Granted: 1987-12-15
•
Expires: 2006-09-02
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract An apparatus for making and method for forming a dental prosthesis in situ in an edentulouos space defined either adjacent to two existing teeth or between a fixed tooth and a second tooth posterially positioned with respect to the first tooth, and lightly touching the associated gum surface, utilizes a bridge bar assembly having at least one shaped connecting member to be adjustably mounted and connected in the drilled grooves of adjacent teeth, a boss on the bridge bar assembly, and a pontic base adjustably mounted on the boss such that when the bridge bar assembly is in assembled position in the edentulous space for connection to the teeth, the pontic base lightly touches the gum, two spaced mold halves can be placed on the buccal and lingual sides of the edentulous space in which the bridge bar assembly is mounted, (or alternatively, two mold halves with predetermined holes to receive each end of the bridge bar and to permit retention and packing of plastic or pontic forming material), the pontic base can be adjusted relative the associated gum surface to fix the connecting member for the bridge bar assembly relative the drilled section of the teeth, and the edentulous space between the mold halves can be filled with a pontic forming material to form the pontic surrounding the boss on the bridge bar assembly; making the pontic forming material catalytically or chemically set; removing the mold halves; removing the assembly and polishing the sides and undersurface of the pontic or pontics; partially filling the grooves with a filler material; cementing the connecting member in the drilled grooves of the teeth to secure the pontic or pontics in the edentulous space; and applying a cosmetic veneer to the formed pontic or pontics.

Inventors

  • 👤 Howard B. Marshall
  • 👤 Gordon E. Kaye
  • 👤 Ira L. Lopata

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 22:45
CPC Classifications
A; A61; A61C; A61C13/00; A61C13/0003; A61C13/225; A61C13/26; A61C5/00; A61C5/30

Claims Analysis

Total Claims: 62
Claim 1
Independent Claim 184 words
A method of forming at least one pontic in situ in an edentulous space defined adjacent at least one tooth and lightly touching the adjacent gum surface, comprising the steps of: drilling the occlusal surface of said at least one tooth to form at least one groove; positioning a bridge bar assembly including, at least one boss and a pontic base adjustably mounted on each said boss, in said edentulous space such that at least one side of said bridge bar assembly can be fixedly connected in said at least one groove; adjusting each said pontic base to a position lightly touching the gum surface in said edentulous space; placing mold means about said edentulous space; filling said mold means with a pontic forming material to form said at least one pontic surrounding said at least one boss on the bridge bar assembly; making said pontic forming material set; removing said mold means; polishing the sides and undersurface of each formed pontic; and cementing said bridge bar assembly in said at least one groove to secure said at least one pontic in assembled position.
Claim 2
Independent Claim 184 words
A method of forming at least one pontic in situ in an edentulous space defined adjacent at least one tooth and lightly touching the adjacent gum surface, comprising the steps of: drilling the occlusal surface of said at least one tooth to form at least one groove; positioning a bridge bar assembly including, at least one boss and a pontic base adjustably mounted on each said boss, in said edentulous space such that at least one side of said bridge bar assembly can be fixedly connected in said at least one groove; adjusting each said pontic base to a position lightly touching the gum surface in said edentulous space; placing mold means about said edentulous space; filling said mold means with a pontic forming material to form said at least one pontic surrounding said at least one boss on the bridge bar assembly; making said pontic forming material set; removing said mold means; polishing the sides and undersurface of each formed pontic; and cementing said bridge bar assembly in said at least one groove to secure said at least one pontic in assembled position.
Claim 3
Dependent Claim 36 words
A method according to claim 1; wherein said step of placing includes the step of placing said mold about said edentulous space and on the respective buccal and lingual sides of said at least one tooth.
Claim 4
Dependent Claim 121 words
A method according to claim 1; wherein said mold has a U-shaped configuration with a first side which is an impression of the buccal side of said at least one tooth and the buccal side of said at least one pontic to be formed, and a second side which is an impression of the lingual side of said at least one tooth and the lingual side of said at least one pontic to be formed; and said step of placing includes the steps of placing said first side about said edentulous space and said buccal side of said at least one tooth and placing said second side about said edentulous space and said lingual side of said at least one tooth.
Claim 5
Dependent Claim 24 words
A method according to claim 3; further comprising the steps of securing together said first and second sides about said at least one tooth.
Claim 6
Dependent Claim 27 words
A method according to claim 1; further comprising the step of shaping said at least one pontic to achieve proper symmetry with said at least one tooth.
Claim 7
Dependent Claim 21 words
A method according to claim 1; further comprising the step of applying cosmetic veneer to said at least one formed pontic.
Claim 8
Dependent Claim 22 words
A method according to claim 1; further comprising the step of making said pontic forming material one of catalytically and chemically set.
Claim 9
Dependent Claim 195 words
A method according to claim 1; wherein there are two adjacent teeth and said edentulous space is defined adjacent one of said teeth, and comprising the steps of: drilling the occlusal surfaces of said two adjacent teeth to form one continuous groove passing through the tooth most adjacent the edentulous space and into the other of the two teeth, stopping just before the marginal ridge of the latter tooth; positioning a bridge bar assembly including, one boss and one pontic base adjustably mounted on said boss, in said edentulous space such that only one side of said bridge bar assembly can be fixedly connected in said groove; adjusting said pontic base to a position lightly touching the gum surface in said edentulous space; placing mold means about said edentulous space; filling said mold means with a pontic forming material to form a pontic surrounding said boss on the bridge bar assembly; making said pontic forming material set; removing said mold means; polishing the sides and undersurface of said formed pontic; and cementing said bridge bar assembly in said groove to secure said pontic in assembled position in a cantilevered manner to said two adjacent teeth.
Claim 10
Dependent Claim 155 words
For use in forming at least one pontic in situ in an edentulous space defined adjacent at least one tooth and lightly touching the adjacent gum surface, a method of forming a mold which is an impression of the buccal side of said at least one tooth and the buccal side of the at least one pontic to be formed, and which is an impression of the lingual side of said at least one tooth and the lingual side of said at least one pontic to be formed, said method comprising the steps of: positioning a tooth forming core in said edentulous space; applying a mold forming material to a back plate; placing said back plate with said mold forming material thereon against the buccal and lingual sides of said at least one tooth and said tooth forming core; and permitting said mold forming material on said back plate to harden to form said mold.
Claim 11
Dependent Claim 155 words
For use in forming at least one pontic in situ in an edentulous space defined adjacent at least one tooth and lightly touching the adjacent gum surface, a method of forming a mold which is an impression of the buccal side of said at least one tooth and the buccal side of the at least one pontic to be formed, and which is an impression of the lingual side of said at least one tooth and the lingual side of said at least one pontic to be formed, said method comprising the steps of: positioning a tooth forming core in said edentulous space; applying a mold forming material to a back plate; placing said back plate with said mold forming material thereon against the buccal and lingual sides of said at least one tooth and said tooth forming core; and permitting said mold forming material on said back plate to harden to form said mold.
Claim 12
Dependent Claim 56 words
A method according to claim 9; wherein said back plate has a U-shaped configuration, and further including the step of securing first and second sides of said back plate with said mold forming material thereon, together against and on said buccal and lingual sides, respectively, of said at least one tooth and said tooth forming core.
Claim 13
Independent Claim 244 words
A method of forming at least one pontic in situ in an edentulous space defined adjacent at least one tooth and lightly touching the adjacent gum surface, comprising the steps of: drilling the occlusal surface of said at least one tooth to form at least one groove; positioning a bridge bar assembly including at least one boss and a pontic base adjustably mounted on each said boss, in said edentulous space such that at least one side of said bridge bar assembly can be fixedly connected in said at least one groove; forming a mold which is an impression of the buccal side of said at least one tooth and the buccal side of said at least one pontic to be formed, and which is an impression of the lingual side of said at least one tooth and the lingual side of said at least one pontic to be formed; adjusting said pontic base to a position lightly touching the gum surface in said edentulous space; placing said mold about said edentulous space; filling said edentulous space between said mold with a pontic forming material to form said at least one pontic surrounding said at least one boss on the bridge bar assembly; making said pontic forming material set; removing said mold; polishing the sides and undersurface of each formed pontic; and cementing said bridge bar assembly in said at least one groove to secure said at least one pontic in said edentulous space.
Claim 14
Independent Claim 244 words
A method of forming at least one pontic in situ in an edentulous space defined adjacent at least one tooth and lightly touching the adjacent gum surface, comprising the steps of: drilling the occlusal surface of said at least one tooth to form at least one groove; positioning a bridge bar assembly including at least one boss and a pontic base adjustably mounted on each said boss, in said edentulous space such that at least one side of said bridge bar assembly can be fixedly connected in said at least one groove; forming a mold which is an impression of the buccal side of said at least one tooth and the buccal side of said at least one pontic to be formed, and which is an impression of the lingual side of said at least one tooth and the lingual side of said at least one pontic to be formed; adjusting said pontic base to a position lightly touching the gum surface in said edentulous space; placing said mold about said edentulous space; filling said edentulous space between said mold with a pontic forming material to form said at least one pontic surrounding said at least one boss on the bridge bar assembly; making said pontic forming material set; removing said mold; polishing the sides and undersurface of each formed pontic; and cementing said bridge bar assembly in said at least one groove to secure said at least one pontic in said edentulous space.
Claim 15
Dependent Claim 243 words
A method according to claim 11; wherein there are two adjacent teeth and said edentulous space is defined adjacent one of said teeth, comprising the steps of: drilling the occlusal surfaces of said two adjacent teeth to form one continuous groove passing through the tooth most adjacent the edentulous space and into the other of the two teeth, stopping just before the marginal ridge of the latter tooth; positioning a bridge bar assembly including one boss and one pontic base adjustably mounted on said boss, in said edentulous space such that only one side of said bridge bar assembly can be fixedly connected in said groove; forming a mold which is an impression of the buccal side of said teeth and the buccal side of one pontic to be formed, and which is an impression of the lingual side of said teeth and the lingual side of said pontic to be formed; adjusting said pontic base to a position lightly touching the gum surface in said edentulous space; placing said mold about said edentulous space; filling said edentulous space between said mold with a pontic forming material to form said pontic surrounding said boss on the bridge bar assembly; making said pontic forming material set; removing said mold; polishing the sides and undersurface of said formed pontic; and cementing said bridge bar assembly in said groove to secure said pontic in said edentulous space in a cantilevered manner to said two adjacent teeth.
Claim 16
Dependent Claim 141 words
A dental prosthesis for forming at least one pontic adjacent at least one tooth and its adjacent gum surface, comprising: support means having at least one means for connecting the support means to said at least one tooth, at least one adjustment means adjustably connected on said support means and movable towards and away from said gum surface for adjusting the position of said at least one adjustment means with respect to the gum surface before the support means is fixedly connected in assembled position into said at least one tooth, and mold means removably connected on opposite sides of said at least one adjustment means and operatively associated with the at least one adjustment means for enabling at least one pontic to be formed on the support means for operative association with the at least one tooth in assembled position.
Claim 17
Dependent Claim 141 words
A dental prosthesis for forming at least one pontic adjacent at least one tooth and its adjacent gum surface, comprising: support means having at least one means for connecting the support means to said at least one tooth, at least one adjustment means adjustably connected on said support means and movable towards and away from said gum surface for adjusting the position of said at least one adjustment means with respect to the gum surface before the support means is fixedly connected in assembled position into said at least one tooth, and mold means removably connected on opposite sides of said at least one adjustment means and operatively associated with the at least one adjustment means for enabling at least one pontic to be formed on the support means for operative association with the at least one tooth in assembled position.
Claim 18
Dependent Claim 29 words
A dental prosthesis according to claim 13; wherein said support means has a beam for connecting the support means to at least one said tooth in a cantilevered manner.
Claim 19
Dependent Claim 91 words
Apparatus for forming at least one pontic in situ in an edentulous space defined adjacent at least one tooth and lightly touching the adjacent gum surface, comprising: a bridge bar assembly including a boss having an aperture therein, pontic base means, and adjustment means movably received in said aperture of said boss and connected to said pontic base means for adjusting the occluso-gingival height of said bridge bar assembly with respect to the adjacent gum surface, and mold means surrounding said edentulous space for forming said at least one pontic therein.
Claim 20
Dependent Claim 91 words
Apparatus for forming at least one pontic in situ in an edentulous space defined adjacent at least one tooth and lightly touching the adjacent gum surface, comprising: a bridge bar assembly including a boss having an aperture therein, pontic base means, and adjustment means movably received in said aperture of said boss and connected to said pontic base means for adjusting the occluso-gingival height of said bridge bar assembly with respect to the adjacent gum surface, and mold means surrounding said edentulous space for forming said at least one pontic therein.
Claim 21
Dependent Claim 48 words
Apparatus according to claim 15; wherein said bridge bar assembly includes a bridge bar extending from at least one side of said boss and positionable within at least one groove drilled in the occlusal surface of said at least one tooth for securing said boss in assembled position.
Claim 22
Dependent Claim 42 words
Apparatus according to claim 16; wherein there are two adjacent teeth, and said bridge bar extends only from one side of said boss and is positionable within two grooves drilled in the occlusal surfaces of said adjacent teeth in a cantilevered manner.
Claim 23
Dependent Claim 74 words
Apparatus according to claim 15; wherein said mold means has a U-shaped configuration with one side which is an impression of the buccal side of said at least one tooth and the buccal side of said at least one pontic to be formed, and a second side which is an impression of the lingual side of said at least one tooth and the lingual side of said at least said pontic to be formed.
Claim 24
Dependent Claim 63 words
Apparatus according to claim 18; further comprising means for securing together said first and second sides about said at least one tooth such that said first side is positioned about said edentulous space and said buccal side of said at least one tooth, and said second side is positioned about said edentulous space and said lingual side of said at least one tooth.
Claim 25
Dependent Claim 25 words
Apparatus according to claim 19; wherein said means for securing includes U-shaped resilient clamp means for engaging free surfaces of said first and second sides.
Claim 26
Dependent Claim 16 words
Apparatus according to claim 15; wherein said pontic base means includes a convex shaped gingival surface.
Claim 27
Dependent Claim 16 words
Apparatus according to claim 15; wherein said pontic base means includes a substantially flat gingival surface.
Claim 28
Dependent Claim 15 words
Apparatus according to claim 15; wherein said pontic base means includes a ridge lap extension.
Claim 29
Dependent Claim 21 words
Apparatus according to claim 15; wherein said adjustment means is a screw-threaded shaft screw-threadedly received in the aperture of said boss.
Claim 30
Dependent Claim 24 words
Apparatus according to claim 15; wherein said adjustment means is a shaft slidably received in the aperture of said boss with a friction fit.
Claim 31
Dependent Claim 13 words
Apparatus according to claim 25; wherein said shaft has a non-circular cross-sectional configuration.
Claim 32
Dependent Claim 30 words
Apparatus according to claim 15; wherein said adjustment means is slidably received in the aperture of said boss, and further including means for securing said adjustment means in said aperture.
Claim 33
Dependent Claim 18 words
Apparatus according to claim 27; wherein said means for securing includes a flowable and malleable plastic locking material.
Claim 34
Dependent Claim 37 words
Apparatus according to claim 15; wherein said adjustment means includes a tab having a plurality of apertures slidably received in the aperture of said boss and a mesh core connected between said tab and said pontic base.
Claim 35
Dependent Claim 23 words
Apparatus according to claim 15; wherein said bridge bar assembly includes a bridge bar extending from at least one side of said boss.
Claim 36
Dependent Claim 32 words
Apparatus according to claim 30; wherein said bridge bar assembly further includes a bracing element connected with said base and to an underside of said bridge bar to strengthen said bridge bar.
Claim 37
Dependent Claim 98 words
Apparatus for forming at least one pontic in situ in an edentulous space defined between a first tooth and a second tooth and lightly touching the gum surface therebetween, comprising: a bridge bar assembly including a boss having an aperture therein, pontic base means, and adjustment means movably received in said aperture of said boss and connected to said pontic base means for adjusting the occluso-gingival height of said bridge bar assembly with respect to the gum surface of said edentulous space, and first and second mold half means surrounding said edentulous space for forming said pontic therein.
Claim 38
Dependent Claim 98 words
Apparatus for forming at least one pontic in situ in an edentulous space defined between a first tooth and a second tooth and lightly touching the gum surface therebetween, comprising: a bridge bar assembly including a boss having an aperture therein, pontic base means, and adjustment means movably received in said aperture of said boss and connected to said pontic base means for adjusting the occluso-gingival height of said bridge bar assembly with respect to the gum surface of said edentulous space, and first and second mold half means surrounding said edentulous space for forming said pontic therein.
Claim 39
Dependent Claim 51 words
Apparatus according to claim 32; wherein said bridge bar assembly further includes a bridge bar extending from opposite sides of said boss and positionable within first and second grooves drilled in the occlusal surfaces of said first tooth and said second tooth, respectively, for securing said boss within said edentulous space.
Claim 40
Dependent Claim 57 words
Apparatus according to claim 33; wherein each of said first and second mold half means includes an aperture therein for inserting said bridge bar extending from opposite sides of said boss therethrough, to mount said first and second mold half means on said bridge bar, with said boss positioned between said first and second mold half means.
Claim 41
Dependent Claim 47 words
Apparatus according to claim 34; wherein said bridge bar has a substantially triangular cross-sectional configuration, with a base of said triangular cross-sectional configuration facing the gum surface in said edentulous space, and said apertures in said first and second mold half means have a substantially triangular configuration.
Claim 42
Dependent Claim 80 words
Apparatus according to claim 33; wherein said first mold half means is an impression of the buccal side of at least one of said first tooth and said second tooth and the buccal side of said at least one pontic to be formed, and said second mold half means an impression of the lingual side of at least one of said first tooth and said second tooth and the lingual side of said at least one pontic to be formed.
Claim 43
Dependent Claim 87 words
Apparatus according to claim 36; further comprising means for securing together said first and second mold half means about at least one of said first tooth and said second tooth such that said first mold half means is positioned adjacent said edentulous space and said buccal side of at least one of said first tooth and said second tooth, and said second mold half means is positioned adjacent said edentulous space and said lingual side of at least one of said first tooth and said second tooth.
Claim 44
Dependent Claim 27 words
Apparatus according to claim 37; wherein said means for securing includes U-shaped resilient clamp means for engaging free surfaces of said first and second mold half means.
Claim 45
Dependent Claim 16 words
Apparatus according to claim 33; wherein said pontic base means includes a convex shaped lower surface.
Claim 46
Dependent Claim 33 words
Apparatus according to claim 39; wherein the boss is adjustably connected to the bridge bar for movement along the lengthwise direction thereof towards and away from the first tooth and the second tooth.
Claim 47
Dependent Claim 31 words
Apparatus according to claim 40; wherein said boss includes a slot extending therethrough for receiving said bridge bar, and a securing assembly for releasably fixing said boss on said bridge bar.
Claim 48
Dependent Claim 39 words
Apparatus according to claim 41; wherein said securing assembly includes an aperture in communication with said slot and a set screw screw-threadedly received in said aperture for releasably fixing said boss on said bridge bar in a fixed position.
Claim 49
Dependent Claim 26 words
Apparatus according to claim 42; wherein said edentulous space permits the formation of two pontics, and there are two bosses secured to a single bridge bar.
Claim 50
Dependent Claim 16 words
Apparatus according to claim 32; wherein said pontic base means includes a substantially flat gingival surface.
Claim 51
Dependent Claim 15 words
Apparatus according to claim 32; wherein said pontic base means includes a ridge lap extension.
Claim 52
Dependent Claim 21 words
Apparatus according to claim 32; wherein said adjustment means is a screw-threaded shaft screw-threadedly received in the aperture of said boss.
Claim 53
Dependent Claim 24 words
Apparatus according to claim 32; wherein said adjustment means is a shaft slidably received in the aperture of said boss with a friction fit.
Claim 54
Dependent Claim 13 words
Apparatus according to claim 47; wherein said shaft has a non-circular cross-sectional configuration.
Claim 55
Dependent Claim 30 words
Apparatus according to claim 32; wherein said adjustment means is slidably received in the aperture of said boss, and further including means for securing said adjustment means in said aperture.
Claim 56
Dependent Claim 16 words
Apparatus according to claim 49; wherein said means for securing includes a flowable plastic locking material.
Claim 57
Dependent Claim 37 words
Apparatus according to claim 32; wherein said adjustment means includes a tab having a plurality of apertures slidably received in the aperture of said boss and a mesh core connected between said tab and said pontic base.
Claim 58
Dependent Claim 23 words
Apparatus according to claim 32; wherein said bridge bar assembly includes a bridge bar extending from at least one side of said boss.
Claim 59
Dependent Claim 32 words
Apparatus according to claim 52; wherein said bridge bar assembly further includes a bracing element connected with said base and to an underside of said bridge bar to strengthen said bridge bar.
Claim 60
Dependent Claim 153 words
A dental prosthesis for forming at least one pontic in situ in an edentulous space between a first tooth and a second tooth and lightly touching the gum surface therebetween, comprising: support means disposed for connection at opposite ends respectively to said first tooth and said second tooth, at least one adjustment means adjustably connected on said support means and movable towards and away from said gum surface for adjusting the position of said at least one adjustment means with respect to the gum surface before the support means is fixedly connected in assembled position into said first tooth and said second tooth, and first and second mold half means removably connected on opposite sides of said at least one adjustment means and operatively associated with the at least one adjustment means for enabling at least one pontic to be formed in the edentulous space between the first tooth and the second tooth.
Claim 61
Dependent Claim 153 words
A dental prosthesis for forming at least one pontic in situ in an edentulous space between a first tooth and a second tooth and lightly touching the gum surface therebetween, comprising: support means disposed for connection at opposite ends respectively to said first tooth and said second tooth, at least one adjustment means adjustably connected on said support means and movable towards and away from said gum surface for adjusting the position of said at least one adjustment means with respect to the gum surface before the support means is fixedly connected in assembled position into said first tooth and said second tooth, and first and second mold half means removably connected on opposite sides of said at least one adjustment means and operatively associated with the at least one adjustment means for enabling at least one pontic to be formed in the edentulous space between the first tooth and the second tooth.
Claim 62
Dependent Claim 36 words
A dental prosthesis according to claim 54; wherein each adjustment means is adjustably connected to the support means for movement along the lengthwise direction thereof towards and away from the first tooth and the second tooth.

References Cited (Backward Citations)

US1369509A Cited
US1738460A Cited
GB377984A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-12-14 1991-06-15 1991-12-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-12-14 1995-06-15 1995-12-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-12-14 1999-06-15 1999-12-15 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag