Seal-less cryogenic expander

Claim 2

In an expander for use in a split Stirling cycle refrigeration system of the type wherein a displacer moves with reciprocating motion inside an expander housing, and wherein a plunger force and a regenerator force are formed on the displacer, the plunger force cyclically varying and having a time of minimum and maximum plunger force amplitude, and the regenerator force cyclically varying and having a time of minimum and maximum regenerator force amplitude, the improvement comprising: (a) means for maintaining displacer forces, such that the maximum plunger force amplitude is substantially equal to the maximum regenerator force amplitude; and (b) means for adjusting a time difference, the time difference being the time between the time of maximum plunger force and the time of maximum regenerator force such that a measure of the cooling power of the refrigeration system is maximized.

Claim 3

Apparatus as in claim 1 and additionally comprising: (c) means for adjusting the time difference between the time of minimum plunger force and the time of minimum regenerator force such that the measure of cooling power of the refrigeration system is maximized.

Claim 4

Apparatus as in claim 1 wherein the expander housing includes a warm space and a cold space formed therein, the warm space being filled with a refrigeration gas having a time varying pressure, and the cold space being filled with a pressurized refrigeration gas wherein the means for maintaining displacer forces include: a regenerator, connected to the displacer adjacent the warm space and extending into the cold space, with a cross-sectional area such that the maximum regenerator force is equal to the maximum difference between the time varying warm space pressure and the cold space pressure, times the cross-sectional area of the regenerator, and is substantially equal to the maximum plunger force.

Claim 5

Apparatus as in claim 3 wherein the means for adjusting the time difference includes: a regenerator, disposed so that refrigeration gas flows through the regenerator from the warm space to the cold space when the time varying warm space pressure is greater than the cold space pressure, the regenerator having a gas flow rate so that the time for refrigeration gas to flow from the warm space to the cold space is such that the measure of cooling efficiency is maximized.

Claim 6

Apparatus as in claim 4 wherein the regenerator is operably connected to the displacer so that the motion of the displacer in a direction causing minimum warm space volume is delayed until the time varying warm space pressure is substantially near a maximum.

Claim 7

Apparatus as in claim 3 wherein the means for adjusting the time difference includes: a regenerator, disposed so that refrigeration gas flows through the regenerator from the cold space to the warm space when the time varying warm space pressure is less than the cold space pressure, the regenerator having a gas flow rate so that the time for refrigeration gas to flow from the cold space to the warm space is such that the measure of cooling efficiency is maximized.

Claim 8

Apparatus as in claim 6 wherein the regenerator is operably connected to the displacer so that the motion of the displacer in a direction causing maximum warm space volume is delayed until the cold space pressure is substantially near a minimum.

Claim 9

Apparatus as in claim 1 and additionally comprising: (d) a clearance seal, disposed between the warm space and the cold space, to prevent flow of the refrigeration gas in the warm space directly to or from the cold space.

Claim 10

Apparatus as in claim 8 wherein said clearance seal is a sleeve of material fit to the outer diameter of the displacer.

Claim 11

Apparatus as in claim 9 wherein the sleeve is formed of polyimide compounded with molybdenum disulfide.

Claim 12

Apparatus as in claim 8 wherein said clearance seal is a coating formed on the outer diameter of the displacer.

Claim 13

Apparatus as in claim 11 wherein the coating is a polyimide compounded with Teflon.

Claim 14

In a displacer for use in a split Sterling cycle refrigeration system of the type wherein the displacer is disposed inside an expander housing having formed therein a spring volume filled with a refrigeration gas having a nearly constant pressure, and a warm space filled with a refrigeration gas having a pressure varying substantially sinusoidally in time about the spring volume constant pressure between a maximum warm space pressure and a minimum warm space pressure, and the expander housing also having a cold space therein, the cold space filled with a refrigeration gas and connected to the warm space such that the displacer reciprocates, in response to the warm space pressure variations, between a first position of maximum cold space pressure and a second position of minimum cold space pressure, the improvement comprising: (a) a plunger, having two ends, disposed so that one end extends into the spring volume and the other end extends into the warm space, and also having a cross-sectional area such that a time varying plunger force equal to the plunger cross-sectional area times the difference between the spring volume pressure and the warm space pressure is developed across the plunger, the plunger force having a maximum magnitude; (b) a regenerator, connected to the plunger, and having two ends, said regenerator disposed so that one end extends into the warm space and the other end extends into the cold space, and having a cross-sectional area such that a time varying regenerator force equal to the regenerator cross-sectional area times the difference between the warm space pressure and the cold space pressure is developed across the regenerator, the regenerator force having a maximum magnitude approximately equal to the plunger force maximum magnitude, and said regenerator also having a gas flow rate such that movement of the displacer from the first position to the second position is delayed until the warm space pressure is substantially equal to the maximum warm space pressure; and (c) a clearance seal, formed adjacent the outer surface of the displacer where the displacer contacts the expander housing, said seal such that a sliding friction force occurring as the displacer reciprocates is substantially less than the plunger force and the regenerator force.

Claim 15

In a displacer for use in a split Sterling cycle refrigeration system of the type wherein the displacer is disposed inside an expander housing having formed therein a spring volume filled with a refrigeration gas having a nearly constant pressure, and a warm space filled with a refrigeration gas having a pressure varying substantially sinusoidally in time about the spring volume constant pressure between a maximum warm space pressure and a minimum warm space pressure, and the expander housing also having a cold space therein, the cold space filled with a refrigeration gas and connected to the warm space such that the displacer reciprocates, in response to the warm space pressure variations, between a first position of maximum cold space pressure and a second position of minimum cold space pressure, the improvement comprising: (a) a plunger, having two ends, disposed so that one end extends into the spring volume and the other end extends into the warm space, and also having a cross-sectional area such that a time varying plunger force equal to the plunger cross-sectional area times the difference between the spring volume pressure and the warm space pressure is developed across the plunger, the plunger force having a maximum magnitude; (b) a regenerator, connected to the plunger, and having two ends, said regenerator disposed so that one end extends into the warm space and the other end extends into the cold space, and having a cross-sectional area such that a time varying regenerator force equal to the regenerator cross-sectional area times the difference between the warm space pressure and the cold space pressure is developed across the regenerator, the regenerator force having a maximum magnitude approximately equal to the plunger force maximum magnitude, and said regenerator also having a gas flow rate such that movement of the displacer from the first position to the second position is delayed until the warm space pressure is substantially equal to the maximum warm space pressure; and (c) a clearance seal, formed adjacent the outer surface of the displacer where the displacer contacts the expander housing, said seal such that a sliding friction force occurring as the displacer reciprocates is substantially less than the plunger force and the regenerator force.

Claim 16

A split Stirling cycle refrigeration system comprising: an expander housing including a spring volume and a warm space formed therein, the spring volume filled with a refrigeration gas having a nearly constant pressure, and the warm space filled with a refrigeration gas having a time-varying pressure; a displacer, positioned to move with reciprocating motion inside the expander housing, and so a plunger force and a regenerator force are formed on the displacer, the plunger force cyclically varying and having a time of minimum and maximum plunger force amplitude, and the regenerator force cyclically varying and having a time of minimum and maximum regenerator force amplitude; a plunger, connected to the displacer adjacent the warm space and extending into the spring volume, with a cross-sectional area such that the maximum plunger force amplitude is equal to the maximum difference between the nearly constant spring volume pressure and the time-varying warm space pressure, times the cross-sectional area of the plunger, and the maximum plunger force amplitude is substantially equal to the maximum regenerator force; and means for adjusting a time difference, the time difference being the time between the time of maximum plunger force amplitude and the time of maximum regenerator force amplitude such that a measure of the cooling power of the refrigeration system is maximimized.

Claim 17

A split Stirling cycle refrigeration system comprising: an expander housing including a spring volume and a warm space formed therein, the spring volume filled with a refrigeration gas having a nearly constant pressure, and the warm space filled with a refrigeration gas having a time-varying pressure; a displacer, positioned to move with reciprocating motion inside the expander housing, and so a plunger force and a regenerator force are formed on the displacer, the plunger force cyclically varying and having a time of minimum and maximum plunger force amplitude, and the regenerator force cyclically varying and having a time of minimum and maximum regenerator force amplitude; a plunger, connected to the displacer adjacent the warm space and extending into the spring volume, with a cross-sectional area such that the maximum plunger force amplitude is equal to the maximum difference between the nearly constant spring volume pressure and the time-varying warm space pressure, times the cross-sectional area of the plunger, and the maximum plunger force amplitude is substantially equal to the maximum regenerator force; and means for adjusting a time difference, the time difference being the time between the time of maximum plunger force amplitude and the time of maximum regenerator force amplitude such that a measure of the cooling power of the refrigeration system is maximimized.

Claim 18

A split Stirling cycle refrigeration system comprising: an expander housing a spring volume, a warm space, and a cold space formed therein, the spring volume filled with a refrigeration gas having a nearly constant pressure, the warm space filled with a refrigeration gas having a time-varying pressure, and the cold space filled with a refrigeration gas and connected to the warm space; a displacer positioned to move with reciprocating motion inside the expander housing, and so a plunger force and a regenerator force are formed on the displacer; a plunger, connected to the displacer adjacent the warm space and extending into the spring volume, with a cross-sectional area such that a time of maximum positive plunger force occurs when a maximum positive difference between the nearly constant spring volume pressure and the time-varying warm space pressure occurs, the maximum plunger force equal to this maximum positive pressure difference times the cross-sectional area of the plunger; and a regenerator, connected to the displacer adjacent the warm space and extending into the cold space, and connected as a regenerator force is formed on the displacer, with a cross-sectional area such that a time of maximum negative regenerator force occcurs when a maximum negative difference between the time-varying warm space pressure and the cold space pressure occurs, the maximum negative force equal to this maximum negative pressure difference times the cross-sectional area of the regenerator, and with a gas flow rate so the time of maximum negative rengerator force occurs slightly before the time of maximum plunger force.

Claim 19

A split Stirling cycle refrigeration system comprising: an expander housing a spring volume, a warm space, and a cold space formed therein, the spring volume filled with a refrigeration gas having a nearly constant pressure, the warm space filled with a refrigeration gas having a time-varying pressure, and the cold space filled with a refrigeration gas and connected to the warm space; a displacer positioned to move with reciprocating motion inside the expander housing, and so a plunger force and a regenerator force are formed on the displacer; a plunger, connected to the displacer adjacent the warm space and extending into the spring volume, with a cross-sectional area such that a time of maximum positive plunger force occurs when a maximum positive difference between the nearly constant spring volume pressure and the time-varying warm space pressure occurs, the maximum plunger force equal to this maximum positive pressure difference times the cross-sectional area of the plunger; and a regenerator, connected to the displacer adjacent the warm space and extending into the cold space, and connected as a regenerator force is formed on the displacer, with a cross-sectional area such that a time of maximum negative regenerator force occcurs when a maximum negative difference between the time-varying warm space pressure and the cold space pressure occurs, the maximum negative force equal to this maximum negative pressure difference times the cross-sectional area of the regenerator, and with a gas flow rate so the time of maximum negative rengerator force occurs slightly before the time of maximum plunger force.

Claim 20

A split Stirling cycle refrigeration system comprising: an expander housing including a warm space and a cold space formed therein, the cold space filled with a refrigeration gas having a nearly constant pressure, and the warm space filled with a refrigeration gas having a time-varying pressure; a displacer, positioned to move with reciprocating motion inside the expander housing, and so a plunger force and a regenerator force are formed on the displacer, the plunger force cyclically varying and having a time of minimum and maximum plunger force amplitude, and the regenerator force cyclically varying and having a time of minimum and maximum regenerator force amplitude; a regenerator, connected to the displacer adjacent the warm space and extending into the cold space, with a cross-sectional area such that the maximum regenerator force amplitude is equal to the maximum difference between the time varying warm space pressure and the cold space pressure, times the cross-sectional area of the regenerator, and is substantially equal to the maximum plunger force amplitude; and means for adjusting a time difference, the time difference being the time between the time of maximum plunger force amplitude and the time of maximum regenerator force amplitude such that a measure of the cooling power of the refrigeration system is maximized.

Claim 21

A split Stirling cycle refrigeration system comprising: an expander housing including a warm space and a cold space formed therein, the cold space filled with a refrigeration gas having a nearly constant pressure, and the warm space filled with a refrigeration gas having a time-varying pressure; a displacer, positioned to move with reciprocating motion inside the expander housing, and so a plunger force and a regenerator force are formed on the displacer, the plunger force cyclically varying and having a time of minimum and maximum plunger force amplitude, and the regenerator force cyclically varying and having a time of minimum and maximum regenerator force amplitude; a regenerator, connected to the displacer adjacent the warm space and extending into the cold space, with a cross-sectional area such that the maximum regenerator force amplitude is equal to the maximum difference between the time varying warm space pressure and the cold space pressure, times the cross-sectional area of the regenerator, and is substantially equal to the maximum plunger force amplitude; and means for adjusting a time difference, the time difference being the time between the time of maximum plunger force amplitude and the time of maximum regenerator force amplitude such that a measure of the cooling power of the refrigeration system is maximized.

Claim 22

Apparatus as in claim 16 wherein the means for adjusting the time difference comprises: a regenerator, disposed so refrigeration gas flows through the regenerator from the warm space to the cold space when the time varying warm space pressure is greater than the cold space pressure, and the regenerator having a gas flow rate so the time for refrigeration gas to flow from the warm space to the cold space is such that the measure of cooling efficiency is maximized.

Claim 23

Apparatus as in claim 17 wherein the regenerator is operably connected to the displacer so the motion of the displacer in a direction causing minimum warm space volume is delayed until the time varying warm space pressure is substantially near a maximum.

Claim 24

Apparatus as in claim 16 wherein the means for adjusting the time difference comprises: a regenerator, disposed so refrigeration gas flows through the regenerator from the cold space to the warm space when time varying warm space pressure is less than the cold space pressure, the regenerator having a gas flow rate so the time for refrigration gas to flow from the cold space to the warm space is such that the measure of cooling efficiency is maximized.

Claim 25

Apparatus as in claim 19 wherein the regenerator is operably connected to the displacer so that the motion of the displacer in a direction causing maximum warm space volume is delayed until the cold space pressure is substantially near a minimum.