US4704493A
Expired / Lapsed
US
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Conversions of low molecular weight hydrocarbons to higher molecular weight hydrocarbons using a metal compound-containing catalyst (II-A)
Assignee: Chevron USA Inc
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Filing: 1986-06-27
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Granted: 1987-11-03
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Expires: 2006-06-27
Abstract
Abstract Disclosed is a catalytic process for the production of higher molecular weight hydrocarbons from lower molecular weight hydrocarbons. More particularly, disclosed is a catalytic process for the conversion of methane to C 2 + hydrocarbons, particularly hydrocarbons rich in ethylene or benzene, or both. The process utilizes a metal-containing catalyst, high reaction temperature of greater than 1000° C., and a high gas hourly space velocity of greater than 3200 hr -1 .
Inventors
- 👤 Louis DeVries
- 👤 P. R. Ryason
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-27 22:20
CPC Classifications
C; C07; C07C; C07C2/00; C07C2/76; C07C2521/00; C07C2521/02; C07C2523/00; C07C2523/02; C07C2523/04; C07C2523/10; C07C2523/12; C07C2527/00; C07C2527/20; C07C2527/22; C07C2527/24; Y; Y10; Y10S; Y10S585/00; Y10S585/929; Y10S585/943
Claims Analysis
Total Claims: 18
Claim 1
Independent Claim
119 words
A process for the production of higher molecular weight hydrocarbons from lower molecular hydrocarbons comprising the steps of: (a) introducing into a reaction zone a lower molecular weight hydrocarbon-containing gas and contacting said gas in said zone with a metal compound-containing catalyst containing a carbide, nitride, boride or oxide of a Group II-A metal, under C 2 + hydrocarbon synthesis conditions such that at least 15 mole percent of the lower molecular weight hydrocarbons in said gas are converted to higher molecular weight hydrocarbons, said conditions including a temperature of greater than 1000° C. and a gas hourly spaced velocity of greater than 6000 hr -1 ; (b) withdrawing from said reaction zone a higher molecular weight hydrocarbon-containing stream.
Claim 2
Dependent Claim
119 words
A process for the production of higher molecular weight hydrocarbons from lower molecular hydrocarbons comprising the steps of: (a) introducing into a reaction zone a lower molecular weight hydrocarbon-containing gas and contacting said gas in said zone with a metal compound-containing catalyst containing a carbide, nitride, boride or oxide of a Group II-A metal, under C 2 + hydrocarbon synthesis conditions such that at least 15 mole percent of the lower molecular weight hydrocarbons in said gas are converted to higher molecular weight hydrocarbons, said conditions including a temperature of greater than 1000° C. and a gas hourly spaced velocity of greater than 6000 hr -1 ; (b) withdrawing from said reaction zone a higher molecular weight hydrocarbon-containing stream.
Claim 3
Dependent Claim
51 words
The process of claim 1 wherein said temperature is in the range of 1100 to 1200° C., said space velocity is in the range of greater than 6,000 to 36,000 hr -1 and at least 20 mole percent of said lower molecular weight hydrocarbons are converted to higher molecular weight hydrocarbons.
Claim 4
Dependent Claim
18 words
The process of claim 2 wherein said reaction zone contains a stationary or fluidized bed of a catalyst.
Claim 5
Dependent Claim
13 words
The process of claim 3 wherein said lower molecular weight hydrocarbon is methane.
Claim 6
Dependent Claim
32 words
The process of claim 4 wherein said temperature is in the range of 1140° to 1175° C. and said space velocity is in the range of 9,000 to 18,000 hr -1 .
Claim 7
Dependent Claim
24 words
The process of claim 5 wherein 40 or more mole percent of said methane containing hydrocarbon gas is converted to higher molecular weight hydrocarbons.
Claim 8
Dependent Claim
19 words
The process of claim 6 wherein said higher molecular weight hydrocarbon is rich in ethylene or aromatics or both.
Claim 9
Dependent Claim
140 words
A process for the production of higher molecular weight hydrocarbons from methane comprising the steps of: (a) introducing into a reaction zone a methane-containing gas and contacting said gas in said zone with a catalyst containing a carbide, nitride, boride or oxide of a Group II-A metal selected from beryllium, magnesium, calcium, strontium, barium or radium under C 2 + hydrocarbon synthesis conditions such that at least 20 mole percent of said methane in said gas is converted to higher molecular weight hydrocarbons, said conditions including a temperature in the range of 1100° to 1200° C. and a gas hourly space velocity of 6,000 to 36,000 hr -1 ; and (b) withdrawing from said reaction zone a higher molecular weight hydrocarbon-containing stream, wherein the carbon-containing reaction products in said stream comprises greater than 90 mole percent higher molecular weight hydrocarbons.
Claim 10
Dependent Claim
140 words
A process for the production of higher molecular weight hydrocarbons from methane comprising the steps of: (a) introducing into a reaction zone a methane-containing gas and contacting said gas in said zone with a catalyst containing a carbide, nitride, boride or oxide of a Group II-A metal selected from beryllium, magnesium, calcium, strontium, barium or radium under C 2 + hydrocarbon synthesis conditions such that at least 20 mole percent of said methane in said gas is converted to higher molecular weight hydrocarbons, said conditions including a temperature in the range of 1100° to 1200° C. and a gas hourly space velocity of 6,000 to 36,000 hr -1 ; and (b) withdrawing from said reaction zone a higher molecular weight hydrocarbon-containing stream, wherein the carbon-containing reaction products in said stream comprises greater than 90 mole percent higher molecular weight hydrocarbons.
Claim 11
Dependent Claim
24 words
The process of claim 8 wherein at least 20 mole percent of said lower molecular weight hydrocarbons are converted to higher molecular weight hydrocarbons.
Claim 12
Dependent Claim
18 words
The process of claim 9 wherein said reaction zone contains a stationary or fluidized bed of a catalyst.
Claim 13
Dependent Claim
13 words
The process of claim 10 wherein said lower molecular weight hydrocarbon is methane.
Claim 14
Dependent Claim
32 words
The process of claim 11 wherein said temperature is in the range of 1140° to 1175° C. and said space velocity is in the range of 9,000 to 18,000 hr -1 .
Claim 15
Dependent Claim
24 words
The process of claim 12 wherein 40 or more mole percent of said methane containing hydrocarbon gas is converted to higher molecular weight hydrocarbons.
Claim 16
Dependent Claim
20 words
The process of claim 13 wherein said higher molecular weight hydrocarbon stream is rich in ethylene or aromatics or both.
Claim 17
Dependent Claim
125 words
A process for the production of higher molecular weight hydrocarbons from methane comprising the steps of: (a) introducing into a reaction zone a methane-containing gas and contacting said gas in said zone with a catalyst containing calcium oxide or magnesium oxide under C 2 + hydrocarbon synthesis conditions such that at least 20 mole percent of said methane in said gas is converted to higher molecular weight hydrocarbons, said conditions including a temperature in the range of 1100° to 1200° C. and a gas hourly space velocity of 6,000 to 36,000 hr -1 ; and (b) withdrawing from said reaction zone a higher molecular weight hydrocarbon-containing stream, wherein the carbon-containing reaction products in said stream comprises greater than 80 mole percent higher molecular weight hydrocarbons.
Claim 18
Dependent Claim
125 words
A process for the production of higher molecular weight hydrocarbons from methane comprising the steps of: (a) introducing into a reaction zone a methane-containing gas and contacting said gas in said zone with a catalyst containing calcium oxide or magnesium oxide under C 2 + hydrocarbon synthesis conditions such that at least 20 mole percent of said methane in said gas is converted to higher molecular weight hydrocarbons, said conditions including a temperature in the range of 1100° to 1200° C. and a gas hourly space velocity of 6,000 to 36,000 hr -1 ; and (b) withdrawing from said reaction zone a higher molecular weight hydrocarbon-containing stream, wherein the carbon-containing reaction products in said stream comprises greater than 80 mole percent higher molecular weight hydrocarbons.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1990-11-02 | 1991-05-04 | 1991-11-03 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1994-11-02 | 1995-05-04 | 1995-11-03 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1998-11-02 | 1999-05-04 | 1999-11-03 | $7700.00 | Window Closed / Lapsed |