Expansion joint

Claim 1

An expansion joint for use in joining concrete sections with upper surfaces aligned to form a horizontal plane and spaced from each other to provide an expansion slot, each concrete section having at the end thereof adjacent said slot a recess which extends longitudinally of the slot and which has a bottom surface generally parallel to the horizontal plane and opposing side surfaces extending from said bottom surface to the horizontal plane, the improvement comprising: a preformed longitudinal sealing element formed of a resilient material and installed within said recess; and an initially flowable rubber-like adhesive material applied between said sealing element and each of said opposing side surfaces of said recess to effect an adhesive bond therebetween, said adhesive material being capable of setting after application to effect said adhesive bond, the sealing element material and adhesive material each being selected to have a modulus of elasticity which differs by a predetermined amount, the ratio of the modulus of elasticity of the adhesive material to that of the sealing element material at one hundred percent elongation being at least 2:1.

Claim 5

A method of constructing an expansion joint for use in a roadway having concrete sections with upper surfaces aligned to form the roadway surface and spaced from each other to provide an expansion slot, each concrete section having at the end thereof adjacent said slot a recess which extends longitudinally of the slot and which has a bottom surface generally parallel to the roadway surface and opposing side surfaces extending from said bottom surface to the roadway surface, the method comprising the steps of: installing a preformed longitudinal sealing element along substantially the entire length of the slot within said recess, the sealing element being a tube-shaped member having a cylindrical cross-sectional area, the longitudinal sealing element being installed in a substantially relaxed state without exerting compressive loading upon the opposing side surfaces of said recess; selecting an initially flowable rubber-like adhesive material to apply between said sealing element and each of said opposing side surfaces of said recess, the adhesive material and the sealing element material each being selected to have a modulus of elasticity which differs by a predetermined amount so that expansion and subsequent contraction forces acting upon the joint result primarily in movement of the sealing element and not in movement of the adhesive material, the ratio of the modulus of elasticity of the adhesive material to that of the sealing element material at one hundred percent elongation being at least 2:1; applying the initially flowable adhesive material between said sealing element and each of said opposing side surfaces of said recess to effect an adhesive bond therebetween; and allowing the adhesive material to set to effect an adhesive bond between said sealing element and said opposing side surfaces of said recess to thereby seal the joint.

Claim 6

A method of constructing an expansion joint for use in a roadway having concrete sections with upper surfaces aligned to form the roadway surface and spaced from each other to provide an expansion slot, each concrete section having at the end thereof adjacent said slot a recess which extends longitudinally of the slot and which has a bottom surface generally parallel to the roadway surface and opposing side surfaces extending from said bottom surface to the roadway surface, the method comprising the steps of: installing a preformed longitudinal sealing element along substantially the entire length of the slot within said recess, the sealing element being a tube-shaped member having a cylindrical cross-sectional area, the longitudinal sealing element being installed in a substantially relaxed state without exerting compressive loading upon the opposing side surfaces of said recess; selecting an initially flowable rubber-like adhesive material to apply between said sealing element and each of said opposing side surfaces of said recess, the adhesive material and the sealing element material each being selected to have a modulus of elasticity which differs by a predetermined amount so that expansion and subsequent contraction forces acting upon the joint result primarily in movement of the sealing element and not in movement of the adhesive material, the ratio of the modulus of elasticity of the adhesive material to that of the sealing element material at one hundred percent elongation being at least 2:1; applying the initially flowable adhesive material between said sealing element and each of said opposing side surfaces of said recess to effect an adhesive bond therebetween; and allowing the adhesive material to set to effect an adhesive bond between said sealing element and said opposing side surfaces of said recess to thereby seal the joint.

Claim 7

A method of constructing an expansion joint for use in a roadway having concrete sections with upper surfaces aligned to form the roadway surface and spaced from each other to provide an expansion slot, each concrete section having at the end thereof adjacent said slot a recess which extends longitudinally of the slot and which has a bottom surface generally parallel to the roadway surface and opposing side surfaces extending from said bottom surface to the roadway surface, the method comprising the steps of: installing a preformed longitudinal sealing element along substantially the entire length of the slot within said recess, the longitudinal sealing element being formed from a heat cured silicone rubber in a tube-shape having a cylindrical cross-sectional area and being installed in a substantially relaxed state; selecting an initially flowable, RTV silicone adhesive material to apply between said sealing element and each of said opposing side surfaces of said recess, the adhesive material and the sealing element material each being selected to have a modulus of elasticity which differs by a predetermined amount so that expansion and subsequent contraction forces acting upon the joint result primarily in movement of the sealing element and not in movement of the adhesive material, the ratio of the modulus of elasticity of the adhesive material to that of the sealing element material at one hundred percent elongation being at least 2:1; applying the initially flowable adhesive material between said sealing element and each of said opposing side surfaces of said recess to effect an adhesive bond therebetween; and allowing the adhesive material to set to effect an adhesive bond between said sealing element and said opposing side surfaces of said recess to thereby seal the joint.

Claim 8

A method of constructing an expansion joint for use in a roadway having concrete sections with upper surfaces aligned to form the roadway surface and spaced from each other to provide an expansion slot, each concrete section having at the end thereof adjacent said slot a recess which extends longitudinally of the slot and which has a bottom surface generally parallel to the roadway surface and opposing side surfaces extending from said bottom surface to the roadway surface, the method comprising the steps of: installing a preformed longitudinal sealing element along substantially the entire length of the slot within said recess, the longitudinal sealing element being formed from a heat cured silicone rubber in a tube-shape having a cylindrical cross-sectional area and being installed in a substantially relaxed state; selecting an initially flowable, RTV silicone adhesive material to apply between said sealing element and each of said opposing side surfaces of said recess, the adhesive material and the sealing element material each being selected to have a modulus of elasticity which differs by a predetermined amount so that expansion and subsequent contraction forces acting upon the joint result primarily in movement of the sealing element and not in movement of the adhesive material, the ratio of the modulus of elasticity of the adhesive material to that of the sealing element material at one hundred percent elongation being at least 2:1; applying the initially flowable adhesive material between said sealing element and each of said opposing side surfaces of said recess to effect an adhesive bond therebetween; and allowing the adhesive material to set to effect an adhesive bond between said sealing element and said opposing side surfaces of said recess to thereby seal the joint.