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US4698146A Expired / Lapsed US ⏱️ 0.0 years remaining

Hydrocracking and recovering polynuclear aromatic compounds in slop wax stream

Assignee: Honeywell UOP LLC
•
Filing: 1986-01-23
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Granted: 1987-10-06
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Expires: 2006-01-23
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Abstract

Abstract A catalytic hydrocracking process which comprises (a) introducing a reduced crude into a fractionation zone to produce a vacuum gas oil stream having a propensity to form polynuclear aromatic compounds in a hydrocracking zone and a slop wax stream; (b) contacting the vacuum gas oil stream in a hydrocracking zone with added hydrogen and a metal promoted hydrocracking catalyst at elevated temperature and pressure sufficient to gain a substantial conversion to lower boiling products; (c) partially condensing the hydrocarbon effluent from the hydrocracking zone and separating the same into a low boiling hydrocarbon product stream and an unconverted hydrocarbon stream boiling above about 650 DEG F. (343 DEG C.) and containing trace quantities of polynuclear aromatic compounds; and (d) introducing at least a portion of the unconverted hydrocarbon stream containing polynuclear aromatic compounds into the fractionation zone thereby recovering a substantial portion of the polynuclear aromatic compounds in the slop wax stream which significantly minimizes the introduction of the polynuclear aromatic compounds into the hydrocracking zone.

Inventors

  • 👤 Adrian J. Gruia

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 03:29
CPC Classifications
C; C10; C10G; C10G47/00; C10G67/00; C10G67/02; C10G67/04; C10G67/0454; C10G67/049

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 164 words
A catalytic hydrocracking process which comprises: (a) introducing a reduced crude into a fractionation zone to produce a vacuum gas oil stream having a propensity to form polynuclear aromatic compounds in a hydrocracking zone and a slop wax stream; (b) contacting said vacuum gas oil stream in a hydrocracking zone with added hydrogen and a metal promoted hydrocracking catalyst at elevated temperature and pressure sufficient to gain a substantial conversion to lower boiling products; (c) partially condensing the hydrocarbon effluent from said hydrocracking zone and separating the same into a low boiling hydrocarbon product stream and an unconverted hydrocarbon stream boiling above about 650° F. (343° C.) and containing trace quantities of polynuclear aromatic compounds; and (d) introducing at least a portion of said unconverted hydrocarbon stream containing polynuclear aromatic compounds into said fractionation zone thereby recovering a substantial portion of said polynuclear aromatic compounds in said slop wax stream which significantly minimizes the introduction of said polynuclear aromatic compounds into said hydrocracking zone.
Claim 2
Dependent Claim 164 words
A catalytic hydrocracking process which comprises: (a) introducing a reduced crude into a fractionation zone to produce a vacuum gas oil stream having a propensity to form polynuclear aromatic compounds in a hydrocracking zone and a slop wax stream; (b) contacting said vacuum gas oil stream in a hydrocracking zone with added hydrogen and a metal promoted hydrocracking catalyst at elevated temperature and pressure sufficient to gain a substantial conversion to lower boiling products; (c) partially condensing the hydrocarbon effluent from said hydrocracking zone and separating the same into a low boiling hydrocarbon product stream and an unconverted hydrocarbon stream boiling above about 650° F. (343° C.) and containing trace quantities of polynuclear aromatic compounds; and (d) introducing at least a portion of said unconverted hydrocarbon stream containing polynuclear aromatic compounds into said fractionation zone thereby recovering a substantial portion of said polynuclear aromatic compounds in said slop wax stream which significantly minimizes the introduction of said polynuclear aromatic compounds into said hydrocracking zone.
Claim 3
Dependent Claim 28 words
The process of claim 1 wherein said hydrocracking zone is maintained at a pressure from about 500 psig (3448 kPa gauge) to about 3000 psig (20,685 kPa gauge).
Claim 4
Dependent Claim 26 words
The process of claim 1 wherein said hydrocracking zone is maintained at a temperature from about 450° F. (232° C.) to about 850° F. (454° C.).
Claim 5
Dependent Claim 14 words
The process of claim 1 wherein said metal promoted hydrocracking catalyst comprises synthetic faujasite.
Claim 6
Dependent Claim 15 words
The process of claim 1 wherein said metal promoted hydrocracking catalyst comprises nickel and tungsten.
Claim 7
Dependent Claim 26 words
The process of claim 1 wherein said slop wax stream comprises more than about 50 percent of the polynuclear aromatic compounds introduced into said fractionation zone.
Claim 8
Dependent Claim 22 words
The process of claim 1 wherein said vacuum gas oil stream boils at a temperature greater than about 650° F. (343° C.).
Claim 9
Dependent Claim 188 words
A catalytic hydrocracking process which comprises: (a) introducing a reduced crude into a fractionation zone to produce a vacuum gas oil stream having a propensity to form polynuclear aromatic compounds in a hydrocracking zone, a slop wax stream and a vacuum distillation column bottoms; (b) solvent deasphalting said vacuum distillation column bottoms to produce a deasphalted oil stream; (c) contacting said vacuum gas oil stream and said deasphalted oil stream in a hydrocracking zone with added hydrogen and a metal promoted hydrocracking catalyst at elevated temperature and pressure sufficient to gain a substantial conversion to lower boiling products; (d) partially condensing the hydrocarbon effluent from said hydrocracking zone and separating the same into a low boiling hydrocarbon product stream and an unconverted hydrocarbon stream boiling above about 650° F. (343° C.) and containing trace quantities of polynuclear aromatic compounds; and (e) introducing at least a portion of said unconverted hydrocarbon stream containing polynuclear aromatic compounds into said fractionation zone thereby recovering a substantial portion of said polynuclear aromatic compounds in said slop wax stream which significantly minimizes the introduction of said polynuclear aromatic compounds into said hydrocracking zone.
Claim 10
Dependent Claim 188 words
A catalytic hydrocracking process which comprises: (a) introducing a reduced crude into a fractionation zone to produce a vacuum gas oil stream having a propensity to form polynuclear aromatic compounds in a hydrocracking zone, a slop wax stream and a vacuum distillation column bottoms; (b) solvent deasphalting said vacuum distillation column bottoms to produce a deasphalted oil stream; (c) contacting said vacuum gas oil stream and said deasphalted oil stream in a hydrocracking zone with added hydrogen and a metal promoted hydrocracking catalyst at elevated temperature and pressure sufficient to gain a substantial conversion to lower boiling products; (d) partially condensing the hydrocarbon effluent from said hydrocracking zone and separating the same into a low boiling hydrocarbon product stream and an unconverted hydrocarbon stream boiling above about 650° F. (343° C.) and containing trace quantities of polynuclear aromatic compounds; and (e) introducing at least a portion of said unconverted hydrocarbon stream containing polynuclear aromatic compounds into said fractionation zone thereby recovering a substantial portion of said polynuclear aromatic compounds in said slop wax stream which significantly minimizes the introduction of said polynuclear aromatic compounds into said hydrocracking zone.
Claim 11
Dependent Claim 28 words
The process of claim 8 wherein said hydrocracking zone is maintained at a pressure from about 500 psig (3448 kPa gauge) to about 3000 psig (20,685 kPa gauge).
Claim 12
Dependent Claim 26 words
The process of claim 8 wherein said hydrocracking zone is maintained at a temperature from about 450° F. (232° C.) to about 850° F. (454° C.).
Claim 13
Dependent Claim 14 words
The process of claim 8 wherein said metal promoted hydrocracking catalyst comprises synthetic faujasite.
Claim 14
Dependent Claim 15 words
The process of claim 8 wherein said metal promoted hydrocracking catalyst comprises nickel and tungsten.
Claim 15
Dependent Claim 26 words
The process of claim 8 wherein said slop wax stream comprises more than about 50 percent of the polynuclear aromatic compounds introduced into said fractionation zone.
Claim 16
Dependent Claim 22 words
The process of claim 8 wherein said vacuum gas oil stream boils at a temperature greater than about 650° F. (343° C.).
Claim 17
Dependent Claim 58 words
The process of claim 8 wherein said solvent deasphalting is conducted at conditions including a temperature from about 50° F. (10° C.) to about 600° F. (315° C.), a pressure from about 100 psig (689 kPa gauge) to about 1000 psig (6895 kPa gauge) and a solvent to charge stock volumetric ratio from about 2:1 to about 10:1.
Claim 18
Dependent Claim 36 words
The process of claim 8 wherein said solvent deasphalting is conducted with a solvent selected from the group consisting of ethane, propane, butane, isobutane, pentane, isopentane, neopentane, hexane, isohexane, heptane, mono-olefinic counterparts thereof and mixtures thereof.

References Cited (Backward Citations)

US3281350A Cited
US3185639A Cited
US3619407A Cited
US3779895A Cited
US4087354A Cited
US4447315A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-10-05 1991-04-06 1991-10-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-10-05 1995-04-06 1995-10-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-10-05 1999-04-06 1999-10-06 $7700.00 Window Closed / Lapsed

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