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US4692479A Expired / Lapsed US ⏱️ 0.0 years remaining

Self-setting urethane adhesive paste system

Assignee: Ashland LLC
•
Filing: 1985-07-19
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Granted: 1987-09-08
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Expires: 2005-07-19
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Abstract

Abstract An adhesive paste composition containing in admixture a resin component, a hardener component, a hydrophobic filler component and a curing agent. The resin component includes a polyol having at least two hydroxyl groups and the hardener component includes a liquid polyisocyanate containing at least two isocyanate groups. The admixture may be made by mixing together a premixed resin component containing a filler and a catalyst and a premixed hardener component containing a hydrophobic filler. The filler in the resin component, the hardener component, or both may be a thixotropic agent.

Inventors

  • 👤 James T. Schneider
  • 👤 Albert L. Haugse

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 16:23
CPC Classifications
C; C08; C08K; C08K3/00; C08K3/34; C08K3/36; B; B22; B22C; B22C1/00; B22C1/16; B22C1/20; B22C1/22; B22C1/2233; B22C1/2273; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/16; C08G18/18; C08G18/20; C08G18/28; C08G18/40; C08G18/54; C08G18/542; C08K3/02; C08K3/06; C09; C09J; C09J175/00; C09J175/04; C08L; C08L2666/00; C08L2666/54

Claims Analysis

Total Claims: 50
Claim 1
Independent Claim 113 words
An adhesive paste comprising in admixture a resin component, a hardener component, a filler component and a curing agent, said resin component including a polyol having at least two hydroxyl groups, said hardener component including a liquid polyisocyanate containing at least two isocyanate groups, said curing agent comprising a base, and said filler component comprising a hydrophobic filler material which is a thixotropic agent, such that the relative weight ratio of resin component to hardener component is from 45:55 to 55:45, the relative weight ratio of curing agent to resin component is from 0.01:99:99 to 15:85, and the relative weight ratio of the hydrophobic filler to hardener component is from 0.5:99.5 to 20:80.
Claim 2
Dependent Claim 113 words
An adhesive paste comprising in admixture a resin component, a hardener component, a filler component and a curing agent, said resin component including a polyol having at least two hydroxyl groups, said hardener component including a liquid polyisocyanate containing at least two isocyanate groups, said curing agent comprising a base, and said filler component comprising a hydrophobic filler material which is a thixotropic agent, such that the relative weight ratio of resin component to hardener component is from 45:55 to 55:45, the relative weight ratio of curing agent to resin component is from 0.01:99:99 to 15:85, and the relative weight ratio of the hydrophobic filler to hardener component is from 0.5:99.5 to 20:80.
Claim 3
Dependent Claim 23 words
The composition of claim 1 in which said admixture is made by mixing together a premixed resin component and a premixed hardener component.
Claim 4
Dependent Claim 15 words
The composition of claim 2 in which said premixed hardener component contains said hydrophobic filler.
Claim 5
Dependent Claim 14 words
The composition of claim 3 in which said premixed resin component contains a filler.
Claim 6
Dependent Claim 15 words
The composition of claim 4 in which said premixed resin component contains a hydrophobic filler.
Claim 7
Dependent Claim 33 words
The composition of claim 5 in which the hydrophobic filler in said resin component, the hydrophobic filler in said hardener component, or both said resin filler and said hardener filler are thixotropic agents.
Claim 8
Dependent Claim 32 words
The composition of claim 4 in which the filler in said resin component, the hydrophobic filler in said hardener component, or both said resin filler and said hardener filler are thixotropic agents.
Claim 9
Dependent Claim 25 words
The composition of claim 1 in which the amount of said filler is about 0.5% to about 25% relative to the weight of said composition.
Claim 10
Dependent Claim 25 words
The composition of claim 1 in which the amount of said filler is about 0.5% to about 15% relative to the weight of said composition.
Claim 11
Dependent Claim 25 words
The composition of claim 1 in which the amount of said filler is about 1.0% to about 10% relative to the weight of said composition.
Claim 12
Dependent Claim 33 words
The composition of claim 3 in which the amount of said hydrophobic filler in said premixed hardener component is about 0.5% to about 20% relative to the weight of said premixed hardener component.
Claim 13
Dependent Claim 41 words
The composition of claim 3 in which said hydrophobic filler is a thixotropic agent and the amount of said hydrophobic filler in said premixed hardener component is about 1.0% to about 10% relative to the weight of said premixed hardener component.
Claim 14
Dependent Claim 33 words
The composition of claim 12 in which the amount of said hydrophobic filler in said premixed hardener component is about 1.5% to about 5% relative to the we:ght of said premixed hardener component.
Claim 15
Dependent Claim 32 words
The composition of claim 4 in which the amount of said filler in said premixed resin component is about 0.5% to about 25% relative to the weight of said premixed resin component.
Claim 16
Dependent Claim 44 words
The composition of claim 14 in which the filler in said premixed resin component is a thixotropic agent and the amount of said filler in said premixed resin component is about 0.5% to about 15% relative to the weight of said premixed resin component.
Claim 17
Dependent Claim 38 words
The composition of claim 15 in which said resin filler is hydrophobic and the amount of said filler in said premixed resin component is about 1.0% to about 9% relative to the weight of said premixed resin component.
Claim 18
Dependent Claim 11 words
The composition of claim 1 in which said filler comprises silica.
Claim 19
Dependent Claim 18 words
The composition of claim 17 in which said silica is treated with another compound to make it hydrophobic.
Claim 20
Dependent Claim 21 words
The composition of claim 18 in which said silica is a fumed silica and said treating compound is an organosilicon compound.
Claim 21
Dependent Claim 13 words
The composition of claim 19 in which said organosilicon compound is a silane.
Claim 22
Dependent Claim 14 words
The composition of claim 19 in which said organosilicon compound is a polydimethyl siloxane.
Claim 23
Dependent Claim 22 words
The composition of claim 1 in which said base has a pK value in the range of about 7 to about 12.
Claim 24
Dependent Claim 14 words
The composition of claim 22 in which said base is an organic nitrogen compound.
Claim 25
Dependent Claim 14 words
The composition of claim 22 in which said base is a heterocyclic nitrogen compound.
Claim 26
Dependent Claim 16 words
The composition of claim 22 in which said base is pyridine or a derivative of pyridine.
Claim 27
Dependent Claim 36 words
The composition of claim 22 in which said base is 4-alkyl pyridine wherein the alkyl group has from one to four carbon atoms, isoquinoline, an aryl-pyridine, acridine, 2-methoxy pyridine 4,4-dipyridine, phenylpropyl pyridine, or a mixture thereof.
Claim 28
Dependent Claim 15 words
The composition of claim 1 in which said curing agent is a liquid tertiary amine.
Claim 29
Dependent Claim 14 words
The composition of claim 1 in which said curing agent is the amine 1,8-diaza-bicyclo-5,4,0-undecene-7.
Claim 30
Dependent Claim 11 words
The composition of claim 28 in which said amine is blocked.
Claim 31
Dependent Claim 15 words
The composition of claim 29 in which said amine is blocked with an organic acid.
Claim 32
Dependent Claim 24 words
The composition of claim 30 in which said amine is blocked with a phenolic acid, a 2-ethylhexanoic acid, formic acid, or a mixture thereof.
Claim 33
Dependent Claim 26 words
The composition of claim 22 in which the amount of said base is about 0.01% to about 15% relative to the weight of the resin component.
Claim 34
Dependent Claim 26 words
The composition of claim 22 in which the amount of said base is about 1.0% to about 7.0% relative to the weight of said resin component.
Claim 35
Dependent Claim 34 words
The composition of claim 2 in which said curing agent is in said premixed resin component in an amount of about 0.01% to about 15% relative to the weight of said premixed resin component.
Claim 36
Dependent Claim 33 words
The composition of claim 34 in which the amount of said curing agent in said premixed resin component is about 0.05% to about 5.0% relative to the weight of said premixed resin component.
Claim 37
Dependent Claim 20 words
The composition of claim 1 in which the resin component includes polyester polyols, polyether polyols, phenol-formaldehyde resins, glycols and triols.
Claim 38
Dependent Claim 75 words
The composition of claim 1 in which said resin component includes a phenolic resin which comprises reaction products of a phenol and an aldehyde, said phenol having the general formula: ##STR5## wherein, A, B and C are hydrogen atoms, or hydroxyl radicals, or hydrocarbon radicals, or halogen atoms, or combinations of these, and said aldehyde having the general formula R'CHO, wherein R' is a hydrogen or a hydrocarbon radical of 1 to 8 carbon atoms.
Claim 39
Dependent Claim 40 words
The composition of claim 1 in which said polyisocyanate includes hexamethylene diisocyanate, alicyclic polyisocyanates such as 4,4'-dicyclohexylmethane diisocyanate, and the dimethyl derivatives thereof, 1,5-naphthalene diisocyanate, triphenylmethane triisocyanate, xylene diisocyanate, and the methyl derivatives thereof, polymethylenepolyphenyl isocyanates, chlorophenylene-2,4-diisocyanate or mixtures thereof.
Claim 40
Dependent Claim 13 words
The composition of claim 1 in which said polyisocyanate includes an aromatic polyisocyanate.
Claim 41
Dependent Claim 24 words
The composition of claim 39 in which said aromatic polyisocyanate includes diphenylmethane diisocyanate, triphenyl methane triisocyanate, or mixtures of said diisocyanate and said triisocyanate.
Claim 42
Dependent Claim 29 words
The composition of claim 1 which further comprises an organic solvent comprising an aromatic solvent, a polar solvent, or a mixture of an aromatic solvent and a polar solvent.
Claim 43
Dependent Claim 36 words
The composition of claim 41 in which said aromatic solvent is a mixture of solvents having an aromatic content of at least about 90% and a boiling point range of about 280° F. to 450° F.
Claim 44
Dependent Claim 21 words
The composition of claim 41 in which said polar solvent includes ketones, esters, alcohols, chlorinated hydrocarbons, glycol esters, or mixtures thereof.
Claim 45
Dependent Claim 45 words
The composition of claim 41 in which said polar solvent includes furfuryl alcohol, Cellosolve acetate, butyl Cellosolve, butyl Cellosolve acetate, butyl Carbitol, diacetone alcohol, dimethyl adipate, dimethyl glutarate, dimethyl succinate, isophorone, dioctyl adipate, 1,1,1-trichloroethane, methylene chloride, dibutyl phthalate, dioctyl phthalate, dicapryl phthalate, or mixtures thereof.
Claim 46
Dependent Claim 26 words
The paste of claim 1 in which, after admixture, said paste is a workable liquid for about 20 percent to 60 percent of its cure time.
Claim 47
Dependent Claim 26 words
The paste of claim 1 wherein the viscosity of the paste under shear is as much as 50 percent or more lower than the standing viscosity.
Claim 48
Dependent Claim 48 words
The paste of claim 2 wherein sufficient hydrophobic filler is used to provide both the premixed resin component and the premixed hardener component with a viscosity in the range of 7,000 cps and 60,000 cps at 60° F. to 80° F. prior to admixture of said premixed components.
Claim 49
Dependent Claim 48 words
The paste of claim 2 wherein sufficient hydrophobic filler is used to provide both the premixed resin component and the premixed hardener component with a viscosity in the range of 20,000 cps and 50,000 cps at 60° F. to 80° F. prior to admixture of said premixed components.
Claim 50
Dependent Claim 30 words
The paste of claim 1 wherein said paste is curable at room temperature so as to set within a period of time after admixture of about two hours or less.

References Cited (Backward Citations)

US3409579A Cited
US3702316A Cited
US3676392A Cited
US3925296A Cited
US3905934A Cited
US4179427A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-09-07 1991-03-09 1991-09-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-09-07 1995-03-09 1995-09-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-09-07 1999-03-09 1999-09-08 $7700.00 Window Closed / Lapsed

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