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US4691091A Expired / Lapsed US ⏱️ 0.0 years remaining

Direct writing of conductive patterns

Assignee: Nokia Bell Labs
•
Filing: 1985-12-31
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Granted: 1987-09-01
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Expires: 2005-12-31
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Abstract

Abstract Electrically conductive paths are produced on a polymeric substrate by laser writing, i.e., by tracing desired paths on the substrate by a laser beam. The resulting paths comprise electrically conductive carbon as produced by thermal decomposition of substrate surface material; the paths can serve; e.g., as electrical interconnections akin to printed circuitry on a wiring board. Optionally, the conductivity of paths can be enhanced by electroplating a suitable conductor metal or alloy onto the paths.

Inventors

  • 👤 Alan M. Lyons
  • 👤 Frederick T. Mendenhall, Jr.
  • 👤 Murray Robbins
  • 👤 Nathaniel R. Quick
  • 👤 Cletus W. Wilkins, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 12:27
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/10; H05K3/105; H05K2203/00; H05K2203/10; H05K2203/107; H05K2203/11; H05K2203/1136

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 99 words
A method for making a conductive pattern on a substrate of which at least a surface portion consists essentially of a polymeric material, said method comprising a step of directing a laser beam onto said surface portion and causing relative motion between said beam and said substrate so as to delineate said pattern on said surface portion, said motion being controlled so as to cause thermal decomposition of selected portions of said material, whereby said selected portions are transformed into an electrically conductive carbon material such that rsistance of conductive paths in said pattern is less than 16 ohms/cm.
Claim 2
Independent Claim 99 words
A method for making a conductive pattern on a substrate of which at least a surface portion consists essentially of a polymeric material, said method comprising a step of directing a laser beam onto said surface portion and causing relative motion between said beam and said substrate so as to delineate said pattern on said surface portion, said motion being controlled so as to cause thermal decomposition of selected portions of said material, whereby said selected portions are transformed into an electrically conductive carbon material such that rsistance of conductive paths in said pattern is less than 16 ohms/cm.
Claim 3
Dependent Claim 13 words
Method of claim 1 in which said laser beam traverses an optical lens.
Claim 4
Dependent Claim 14 words
Method of claim 2 in which said laser beam is defocused by said lens.
Claim 5
Dependent Claim 20 words
Method of claim 1 in which said laser beam is produced by a CO 2 laser or a Nd:YAG laser.
Claim 6
Dependent Claim 15 words
Method of claim 1 in which said laser beam is deflected by a movable mirror.
Claim 7
Dependent Claim 12 words
Method of claim 1 in which said substrate is a circuit board.
Claim 8
Dependent Claim 12 words
Method of claim 1 in which said substrate is an interconnection block.
Claim 9
Dependent Claim 12 words
Method of claim 1 in which said substrate is a module/daughter board.
Claim 10
Dependent Claim 16 words
Method of claim 1, said method comprising a step of plating metal onto said selected portions.
Claim 11
Dependent Claim 14 words
Article of manufacture having a conductive pattern made by the method of claim 1.

References Cited (Backward Citations)

US3597579A Cited
US3860784A Cited
US4159414A Cited
US4286250A Cited
US4584456A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-31 1991-03-02 1991-09-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-31 1995-03-02 1995-09-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-31 1999-03-02 1999-09-01 $7700.00 Window Closed / Lapsed

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