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US4691079A Expired / Lapsed US ⏱️ 0.0 years remaining

Screw-on wire connector

Assignee: Ideal Industries Inc
•
Filing: 1986-12-03
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Granted: 1987-09-01
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Expires: 2006-12-03
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Abstract

Abstract A screw-on electrical connector for connecting the stripped ends of electrical wires has a shell made of stiffly flexible plastic material. A generally central bore extends from an open end of the shell to a closed end which is closed by an integral end wall. A generally tapered wire coil lies in the bore and engages an outer area on the inner surface of the bore, adjacent its open end. A radial undercut is formed on the inner surface of the bore near the end wall. The undercut projects into the bore to support the coil and to strengthen the shell.

Inventors

  • 👤 William E. Blaha

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 06:25
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/22

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 137 words
In an electrical connector for joining the ends of electrical wires, a cap of insulating material having a central bore open at one end and enclosed at the other end by an integral end wall, a wire coil in the bore tapered such that its maximum diameter is at the end of the coil nearest the open end of the bore, with the coil engaging the cap only at that point, and a first radial undercut on the inside of the cap, closer to the end wall than to the open end and projecting into the bore, the wire coil diameter at the undercut being less than the inside diameter of the undercut such that the coil does not engage the undercut until electrical wires are inserted into the cap to expand the coil against the undercut.
Claim 2
Dependent Claim 137 words
In an electrical connector for joining the ends of electrical wires, a cap of insulating material having a central bore open at one end and enclosed at the other end by an integral end wall, a wire coil in the bore tapered such that its maximum diameter is at the end of the coil nearest the open end of the bore, with the coil engaging the cap only at that point, and a first radial undercut on the inside of the cap, closer to the end wall than to the open end and projecting into the bore, the wire coil diameter at the undercut being less than the inside diameter of the undercut such that the coil does not engage the undercut until electrical wires are inserted into the cap to expand the coil against the undercut.
Claim 3
Dependent Claim 33 words
The connector of claim 1 further comprising a plurality of axial splines on the inside of the cap, extending from the end wall toward the open end of the cap, past the undercut.
Claim 4
Dependent Claim 29 words
The connector of claim 1 further comprising a second radial undercut on the inside of the cap, closer to the open end of the bore than the first undercut.
Claim 5
Dependent Claim 119 words
In an electrical connector for joining the ends of electrical wires, a cap of insulating material having a central bore open at one end and enclosed at the other end by an integral end wall, a tapered wire coil in the bore, a radial undercut on the inside of the cap, closer to the end wall than to the open end and projecting into the bore and a plurality of axial splines on the inside of the cap, extending from the end wall toward the open end of the cap, past the undercut, the splines having an outer, conical portion generally conforming to the taper of the wire coil, and an inner straight portion leading to the end wall.
Claim 6
Dependent Claim 119 words
In an electrical connector for joining the ends of electrical wires, a cap of insulating material having a central bore open at one end and enclosed at the other end by an integral end wall, a tapered wire coil in the bore, a radial undercut on the inside of the cap, closer to the end wall than to the open end and projecting into the bore and a plurality of axial splines on the inside of the cap, extending from the end wall toward the open end of the cap, past the undercut, the splines having an outer, conical portion generally conforming to the taper of the wire coil, and an inner straight portion leading to the end wall.
Claim 7
Dependent Claim 19 words
The connector of claim 4 wherein the undercut is located at the transition point from straight to conical splines.
Claim 8
Dependent Claim 97 words
In an electrical connector for joining the ends of electrical wires, a cap of insulating material having a central bore open at one end and enclosed at the other end by an integral end wall, a tapered wire coil in the bore, and a plurality of axial splines on the inside surface of the bore, extending from the end wall toward the open end of the cap but stopping short of the open end leaving an outer area of the bore with a smooth surface, the end of the wire coil being embedded into said outer area.
Claim 9
Dependent Claim 97 words
In an electrical connector for joining the ends of electrical wires, a cap of insulating material having a central bore open at one end and enclosed at the other end by an integral end wall, a tapered wire coil in the bore, and a plurality of axial splines on the inside surface of the bore, extending from the end wall toward the open end of the cap but stopping short of the open end leaving an outer area of the bore with a smooth surface, the end of the wire coil being embedded into said outer area.
Claim 10
Dependent Claim 31 words
The connector of claim 6 further comprising a radial undercut on the inside of the cap, closer to the end wall than to the open end and projecting into the bore.
Claim 11
Dependent Claim 20 words
The connector of claim 6 wherein the cap includes a generally conical housing and a skirt of slightly larger diameter.
Claim 12
Dependent Claim 19 words
The connector of claim 8 wherein the end wall has a socket formed therein for receiving the wire coil.
Claim 13
Dependent Claim 33 words
The connector of claim 8 further comprising a radial undercut on the inside of the cap, at the junction between the housing and skirt, and projecting into the bore adjacent said outer area.
Claim 14
Dependent Claim 22 words
The connector of claim 8 further comprising at least one radial undercut on the inside of the skirt, projecting into the bore.

References Cited (Backward Citations)

US3156761A Cited
US3297816A Cited
US3440333A Cited
US3497607A Cited
US3676574A Cited
US3902005A Cited
US4150251A Cited
US4227040A Cited
US4473715A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-31 1991-03-02 1991-09-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-31 1995-03-02 1995-09-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-31 1999-03-02 1999-09-01 $7700.00 Window Closed / Lapsed

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