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US4689408A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of preparing salts of carboxymethylcellulose

Assignee: Aqualon Co
•
Filing: 1986-07-07
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Granted: 1987-08-25
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Expires: 2006-07-07
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Abstract

Abstract Disclosed are novel sodium salt of carboxymethylcellulose (CMC) which are substantially nonfibrous, have a degree of substitution (D.S.) of 0.2 to 0.9 and an absorbency of at least 25 g. liquid/g. the novel CMC material, and are prepared from a cellulose furnish having a degree of polymerization (D.P.) of greater than 1,000; and to processes for preparing same. Owing to their high absorbency properties, they are particularly useful in the manufacture of disposable nonwoven products, such as adult incontinence pads, feminine hygiene products, disposable diapers and surgical dressings.

Inventors

  • 👤 Robert A. Gelman
  • 👤 Eleanor C. Hawkins

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 17:51
CPC Classifications
C; C08; C08B; C08B11/00; C08B11/20; A; A61; A61L; A61L15/00; A61L15/16; A61L15/22; A61L15/28; C08B11/02; C08B11/04; C08B11/10; C08B11/12

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 141 words
A method of preparing a substantially nonfibrous particulate superabsorbent CMC material having an absorbency of at least 25 g. liquid/g. nonfibrous particulate superabsorbent CMC material comprising the steps of: (a) treating a CMC having a D.S. of 0.2 to 0.9, the CMC having been prepared from a cellulose furnish having a D.P. of greater than 1,000, with water in a ratio of water:CMC of about 4:1 to about 40:1 where the CMC is in a wet cake form or in a ratio of water:CMC of about 10:1 to about 40:1 wherein the CMC is in a dry form with agitation so as to form a slurry containing the CMC in a substantially nonfibrous form; (b) adding a nonsolvent for the CMC containing up to about 30% water by weight while stirring; and (c) recovering the substantially nonfibrous particulate superabsorbent CMC material.
Claim 2
Independent Claim 141 words
A method of preparing a substantially nonfibrous particulate superabsorbent CMC material having an absorbency of at least 25 g. liquid/g. nonfibrous particulate superabsorbent CMC material comprising the steps of: (a) treating a CMC having a D.S. of 0.2 to 0.9, the CMC having been prepared from a cellulose furnish having a D.P. of greater than 1,000, with water in a ratio of water:CMC of about 4:1 to about 40:1 where the CMC is in a wet cake form or in a ratio of water:CMC of about 10:1 to about 40:1 wherein the CMC is in a dry form with agitation so as to form a slurry containing the CMC in a substantially nonfibrous form; (b) adding a nonsolvent for the CMC containing up to about 30% water by weight while stirring; and (c) recovering the substantially nonfibrous particulate superabsorbent CMC material.
Claim 3
Dependent Claim 19 words
The method of claim 1 wherein the CMC of (a) has a D.S. of about 0.5 to about 0.7.
Claim 4
Dependent Claim 26 words
The method of claim 1 wherein the CMC of (a) is prepared from a cellulose furnish having a D.P. of from about 1,300 to about 3,000.
Claim 5
Dependent Claim 14 words
The method of claim 1 wherein the CMC is in the wet cake form.
Claim 6
Dependent Claim 16 words
The method of claim 4 wherein the ratio fo water:CMC is about 4:1 to about 10:1.
Claim 7
Dependent Claim 14 words
The method of claim 1 wherein the CMC is in the dry cake form.
Claim 8
Dependent Claim 16 words
The method of claim 6 wherein the ratio of water:CMC is about 10:1 to about 20:1.
Claim 9
Dependent Claim 21 words
The method of claim 1 wherein the absorbency is at least 50 g. liquid/g. the substantially nonfibrous particulate superabsorbent CMC material.
Claim 10
Dependent Claim 24 words
The method of claim 1 wherein at least 95% by weight of the substantially nonfibrous particulate superabsorbent CMC material is in the nonfibrous state.
Claim 11
Dependent Claim 24 words
The method of claim 1 wherein at least 99% by weight of the substantially nonfibrous particulate superabsorbent CMC material is in the nonfibrous state.
Claim 12
Dependent Claim 24 words
The method of claim 1 wherein greater than 99% by weight of the substantially nonfibrous particulate superabsorbent CMC material is in the nonfibrous state.
Claim 13
Dependent Claim 19 words
The method of claim 1 further comprising griding the substantially nonfibrous particulate superabsorbent CMC material recovered in step (c).
Claim 14
Dependent Claim 26 words
The method of claim 1 wherein the CMC of (a) is prepared from a cellulose furnish having a D.P. of from about 1,800 to about 2,600.
Claim 15
Dependent Claim 20 words
The method of claim 1 wherein the CMC is treated with about 4 to about 20 lbs. water/1 lb. cellulose.
Claim 16
Independent Claim 145 words
A method of preparing a substantially nonfibrous particulate superabsorbent CMC material having an absorbency of at least 25 g. liquid/g. substantially nonfibrous particulate superabsorbent CMC material comprising the steps of: (a) preparing a wet cake form of an unpurified CMC having a D.S. of 0.2 to 0.9, the CMC having been prepared from a cellulose furnish having a D.P. of greater than 1,000; (b) subjecting the unpurified CMC to at least one cycle having the following steps so as to form a purified substantially nonfibrous CMC wet cake: (i) treating the CMC with about 4 to about 40 lbs. water/1 lb. cellulose with agitation so as to form a slurry; (ii) washing the resultant slurry with a nonsolvent for the CMC containing up to about 30% water by weight; and (iii) recovering a wet cake CMC; and (c) drying the substantially nonfibrous CMC wet cake.
Claim 17
Independent Claim 145 words
A method of preparing a substantially nonfibrous particulate superabsorbent CMC material having an absorbency of at least 25 g. liquid/g. substantially nonfibrous particulate superabsorbent CMC material comprising the steps of: (a) preparing a wet cake form of an unpurified CMC having a D.S. of 0.2 to 0.9, the CMC having been prepared from a cellulose furnish having a D.P. of greater than 1,000; (b) subjecting the unpurified CMC to at least one cycle having the following steps so as to form a purified substantially nonfibrous CMC wet cake: (i) treating the CMC with about 4 to about 40 lbs. water/1 lb. cellulose with agitation so as to form a slurry; (ii) washing the resultant slurry with a nonsolvent for the CMC containing up to about 30% water by weight; and (iii) recovering a wet cake CMC; and (c) drying the substantially nonfibrous CMC wet cake.
Claim 18
Dependent Claim 20 words
The method of claim 15 wherein the CMC of (a) has a D.S. of from about 0.5 to about 0.7.
Claim 19
Dependent Claim 26 words
The method of claim 15 wherein the CMC of (a) is prepared from a cellulose furnish having a D.P. of from about 1,300 to about 3,000.
Claim 20
Dependent Claim 21 words
The method of claim 15 wherein the absorbency is at least 50 g. liquid/g. the substantially nonfibrous particulate superabsorbent CMC material.
Claim 21
Dependent Claim 24 words
The method of claim 15 wherein at least 95% by weight of the substantially nonfibrous particulate superabsorbent CMC material is in the nonfibrous state.
Claim 22
Dependent Claim 24 words
The method of claim 15 wherein at least 99% by weight of the substantially nonfibrous particulate superabsorbent CMC material is in the nonfibrous state.
Claim 23
Dependent Claim 24 words
The method of claim 15 wherein greater than 99% by weight of the substantially nonfibrous particulate superabsorbent CMC material is in the nonfibrous state.
Claim 24
Dependent Claim 16 words
The method of claim 15 further comprising grinding the dried CMC material obtained in step (c).
Claim 25
Dependent Claim 26 words
The method of claim 15 wherein the CMC of (a) is prepared from a cellulose furnish having a D.P. of from about 1,800 to about 2,600.
Claim 26
Dependent Claim 20 words
The method of claim 15 wherein the CMC is treated with about 4 to about 16 lbs. water/1 lb. cellulose.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-24 1991-02-23 1991-08-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-24 1995-02-23 1995-08-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-24 1999-02-23 1999-08-25 $7700.00 Window Closed / Lapsed

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