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US4688134A Expired / Lapsed US ⏱️ 0.0 years remaining

Ground fault circuit interrupter and electronic detection circuit

Assignee: Slater Electric Inc
•
Filing: 1985-01-10
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Granted: 1987-08-18
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Expires: 2005-01-10
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Abstract

Abstract In a ground fault circuit interrupter (GFCI), a pair of flexure arms having moveable contacts disposed thereon are deflected in response to the activation of a solenoid having a moveable core. The core of the solenoid causes a pair of cam actuators which are preferably coupled together by a catcher to rotate. The rotation of the cam actuators causes the deflection of the flexure arms, thereby separating the moveable contacts from the stationary contacts and interrupting the flow of current. The activation of the solenoid is controlled by an electronic module. The electronic module includes a detection circuit which inhibits the solenoid from opening the contacts until there is sufficient electrical energy to insure that the kinetic energy of the solenoid will cause the contacts to latch open. The electromechanical current interrupter and the electronic module are disposed within a housing that can be mounted within a standard electrical receptacle box.

Inventors

  • 👤 LeRoy M. Freeman
  • 👤 Paul D. Gernhardt
  • 👤 Ferdinand E. Orbeta

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 22:54
CPC Classifications
H; H02; H02H; H02H3/00; H02H3/26; H02H3/32; H02H3/33; H01; H01H; H01H50/00; H01H50/64; H01H50/643; H01H50/644; H01H83/00; H01H83/02; H01H83/04; H01H47/00; H01H47/22; H01H47/32; H01H50/16; H01H50/18; H01H50/32

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 218 words
A ground fault circuit interrupter in a power distribution system comprising: an electromagnetic coil means having a moveable core; at least two pivot arms that rotate in response to the linear movement of the moveable core of said electromagnetic coil means; at least two pairs of contacts, one contact of each pair being stationary and the other contact of each pair being disposed on a deflectable flexure arm, each of said deflectable flexure arms being responsive to the rotation of one of said pivot arms, said deflectable flexure arms normally biasing said contacts in a closed position; means detecting the occurence of a fault in said power distribution system in order to actuate said electromagnetic coil means, such that said pivot arms rotate, thereby causing said deflectable flexure arms to separate said contacts and interrupt the flow of current, said detecting means having a bridge rectifier that provides a current to said electromagnetic coil means when a silicon controlled rectifier responds to an imbalance in the power lines; and means inhibiting the operation of the silicon controlled rectifier near the end of a cycle associated with the bridge rectifier, such that the electromagnetic coil means is not actuated if the electric power associated with the cycle is insufficient to cause the contacts to latch in an open position.
Claim 2
Dependent Claim 218 words
A ground fault circuit interrupter in a power distribution system comprising: an electromagnetic coil means having a moveable core; at least two pivot arms that rotate in response to the linear movement of the moveable core of said electromagnetic coil means; at least two pairs of contacts, one contact of each pair being stationary and the other contact of each pair being disposed on a deflectable flexure arm, each of said deflectable flexure arms being responsive to the rotation of one of said pivot arms, said deflectable flexure arms normally biasing said contacts in a closed position; means detecting the occurence of a fault in said power distribution system in order to actuate said electromagnetic coil means, such that said pivot arms rotate, thereby causing said deflectable flexure arms to separate said contacts and interrupt the flow of current, said detecting means having a bridge rectifier that provides a current to said electromagnetic coil means when a silicon controlled rectifier responds to an imbalance in the power lines; and means inhibiting the operation of the silicon controlled rectifier near the end of a cycle associated with the bridge rectifier, such that the electromagnetic coil means is not actuated if the electric power associated with the cycle is insufficient to cause the contacts to latch in an open position.
Claim 3
Dependent Claim 30 words
A ground fault circuit interrupter according to claim 1 wherein said pivot arms are coupled together by a catcher which cooperates with the moveable core of said electromagnetic coil means.
Claim 4
Dependent Claim 37 words
A ground fault circuit interrupter according to claim 1 which further includes load terminals electrically coupled to said flexure arms and including two receptacle spring arms disposed at right angle to the insertion of a plug blade.
Claim 5
Dependent Claim 46 words
A ground fault circuit interrupter according to claim 1 which further includes a mounting strap with an aperture therein and a bifurcated ground contact disposed in said aperture and comprised of a mounting tab, a cross structure, and means contacting the ground blade of a plug.
Claim 6
Dependent Claim 53 words
A ground fault circuit interrupter according to claim 4 wherein said means contacting the ground blade of a plug includes a pair of torsional members connected to said cross structure, a blade contact member connected to each of said torsional members and a support tab connected to each of said blade contact members.
Claim 7
Dependent Claim 35 words
A ground fault circuit interrupter according to claim 1 which further includes a housing and a face plate, said housing including at least one snap finger which cooperates with an aperture in said face plate.
Claim 8
Dependent Claim 36 words
A ground fault circuit interrupter according to claim 1 wherein said means for detecting the occurrence of a fault includes a plurality of transformers which are coupled to a printed circuit board having a popaway aperture.
Claim 9
Dependent Claim 128 words
A ground fault circuit interrupter in a power distribution system comprising: an electromagnetic coil means having a moveable core; at least two pairs of contacts, one contact of each pair stationary and the other contact of each pair being disposed on a deflectable member; means applying the operating force of said electromagnetic coil means to directly open said contacts by moving said deflectable members, said deflectable flexure arms normally biasing said contacts in a closed position; means detecting the occurrence of a ground fault in said power distribution system in order to actuate said electromagnetic coil means; and means inhibiting the electromagnetic coil means such that said electromagnetic coil means is not actuated unless there is sufficient energy to cause the contacts to latch in an open position.
Claim 10
Dependent Claim 128 words
A ground fault circuit interrupter in a power distribution system comprising: an electromagnetic coil means having a moveable core; at least two pairs of contacts, one contact of each pair stationary and the other contact of each pair being disposed on a deflectable member; means applying the operating force of said electromagnetic coil means to directly open said contacts by moving said deflectable members, said deflectable flexure arms normally biasing said contacts in a closed position; means detecting the occurrence of a ground fault in said power distribution system in order to actuate said electromagnetic coil means; and means inhibiting the electromagnetic coil means such that said electromagnetic coil means is not actuated unless there is sufficient energy to cause the contacts to latch in an open position.
Claim 11
Dependent Claim 26 words
A ground fault circuit interrupter according to claim 8 which further includes resetting means for preventing said contact from being teased when said contacts are open.
Claim 12
Dependent Claim 241 words
A ground fault circuit interrupt in a power distribution system comprising: an electromagnetic coil means having a movable core; at least two pivot arms that rotate in response to the linear movement of the moveable core of said electromagnetic coil means, said pivot arms being coupled together by a catcher that cooperates with the moveable core of said electromagnetic coil means; at least two pairs of contacts, one contact of each pair being stationary and the other contact of each pair being disposed on a deflectable flexure arm, each of said deflectable flexure arms being responsive to the rotation of one of said pivot arms, said flexure arms including torsion elements that increase the effective length of said flexure arms; means detecting the occurrence of a fault in said power distribution system in order to actuate said electromagnetic coil means, such that said pivot arms rotate, thereby causing said deflectable flexure arms to separate said contact and interrupt the flow of current, said detecting means having a bridge rectifier that provides a current to said electromagnetic coil means when a silicon controlled rectifier responds to an imbalance in the power lines; and means inhibiting the operation of the silicon controlled rectifier near the end of a cycle associated with the bridge rectifier, such that the electromagnetic coil means is not actuated if the electric power associated with the cycle is insufficient to cause the contacts to latch in an open position.
Claim 13
Dependent Claim 241 words
A ground fault circuit interrupt in a power distribution system comprising: an electromagnetic coil means having a movable core; at least two pivot arms that rotate in response to the linear movement of the moveable core of said electromagnetic coil means, said pivot arms being coupled together by a catcher that cooperates with the moveable core of said electromagnetic coil means; at least two pairs of contacts, one contact of each pair being stationary and the other contact of each pair being disposed on a deflectable flexure arm, each of said deflectable flexure arms being responsive to the rotation of one of said pivot arms, said flexure arms including torsion elements that increase the effective length of said flexure arms; means detecting the occurrence of a fault in said power distribution system in order to actuate said electromagnetic coil means, such that said pivot arms rotate, thereby causing said deflectable flexure arms to separate said contact and interrupt the flow of current, said detecting means having a bridge rectifier that provides a current to said electromagnetic coil means when a silicon controlled rectifier responds to an imbalance in the power lines; and means inhibiting the operation of the silicon controlled rectifier near the end of a cycle associated with the bridge rectifier, such that the electromagnetic coil means is not actuated if the electric power associated with the cycle is insufficient to cause the contacts to latch in an open position.
Claim 14
Dependent Claim 41 words
A ground fault circuit interrupter according to claim 10 wherein said flexure arm has a relatively narrow section and a relatively wide section and said torsion elements are formed by an aperture in said relatively wide section of said flexure arm.
Claim 15
Dependent Claim 25 words
A ground fault circuit interrupter according to claim 11 which further includes a latching mechanism holding said contacts open when said flexure arms are deflected.
Claim 16
Dependent Claim 25 words
A ground fault circuit interrupter according to claim 12 wherein said latching mechanism includes a two member spring responsive to one of said pivoting arms.
Claim 17
Dependent Claim 33 words
A ground fault circuit interrupter according to claim 13 which further includes a reset button operable to release said latching mechanism thereby allowing said contacts to close after the fault has been cleared.
Claim 18
Dependent Claim 25 words
A ground fault circuit interrupter according to claim 14 wherein one of said pivot arms includes an extension which cooperates with said two member spring.
Claim 19
Dependent Claim 28 words
A ground fault circuit interrupter according to claim 15 wherein one of said pivot arms further includes a surface which cooperates with a surface of said reset button.
Claim 20
Dependent Claim 16 words
A ground fault circuit interrupter according to claim 16 wherein said pivot arms include mating gears.
Claim 21
Dependent Claim 236 words
A ground fault circuit interrupter in a power distribution system comprising: an electromagnetic coil means having a movable core; at least two pivot arms that rotate in response to the linear movement of the movable core of said electromagnetic coil means; at least two pairs of contacts, one contact of each pair being stationary and the other contact of each pair being disposed on a deflectable flexure arm, each of said deflectable flexure arms being responsive to the rotation of one of said pivot arms; means detecting the occurrence of a fault in said power distribution system in order to actuate said electromagnetic coil means, such that said pivot arms rotate, thereby causing said deflectable flexure arms to separate said contacts and interrupt the flow of current, said detecting means having a bridge rectifier that provides a current to said electromagnetic coil means when a silicon controlled rectifier responds to an imbalance in the power lines; means inhibiting the operation of the silicon controlled rectifier near the end of a cycle associated with the bridge rectifier, such that the electromagnetic coil means is not actuated if the electric power associated with the cycle is insufficient to cause the contacts to latch in an open position; and terminal means coupling electrical energy to said contacts, said terminal means including a terminal having a threaded aperture and a cooperating screw with a pressure pad disposed upon said screw.
Claim 22
Dependent Claim 236 words
A ground fault circuit interrupter in a power distribution system comprising: an electromagnetic coil means having a movable core; at least two pivot arms that rotate in response to the linear movement of the movable core of said electromagnetic coil means; at least two pairs of contacts, one contact of each pair being stationary and the other contact of each pair being disposed on a deflectable flexure arm, each of said deflectable flexure arms being responsive to the rotation of one of said pivot arms; means detecting the occurrence of a fault in said power distribution system in order to actuate said electromagnetic coil means, such that said pivot arms rotate, thereby causing said deflectable flexure arms to separate said contacts and interrupt the flow of current, said detecting means having a bridge rectifier that provides a current to said electromagnetic coil means when a silicon controlled rectifier responds to an imbalance in the power lines; means inhibiting the operation of the silicon controlled rectifier near the end of a cycle associated with the bridge rectifier, such that the electromagnetic coil means is not actuated if the electric power associated with the cycle is insufficient to cause the contacts to latch in an open position; and terminal means coupling electrical energy to said contacts, said terminal means including a terminal having a threaded aperture and a cooperating screw with a pressure pad disposed upon said screw.
Claim 23
Dependent Claim 24 words
A ground fault circuit interrupter according to claim 18 wherein said pressure pad includes a pair of dimples which interface with said screw head.
Claim 24
Dependent Claim 223 words
A ground fault circuit interrupter in a power distribution system comprising: an electromagnetic coil means having a movable core; at least two pivot arms that rotate in response to the linear movement of the movable core of said electromagnetic coil means; at least two pairs of contacts, one contact of each pair being stationary and the other contact of each pair being disposed on a deflectable flexure arm, each of said deflectable flexure arms being response to the rotation of one of said pivot arms; means detecting the occurence of a fault in said power distribution system in order to actuate said electromagnetic coil means, such that said pivot arms rotate, thereby causing said deflectable flexure arms to separate said contacts and interrupt the flow of current, said detecting means having a bridge rectifier that provides a current to said electromagnetic coil means when a silicon controlled rectifier responds to an imbalance in the power lines; and means inhibiting the operation of the silicon controlled rectifier near the end of a cycle associated with the bridge rectifier, such that the electromagnetic coil means is not actuated if the electric power associated with the cycle is insufficient to cause the contacts to latch in an open position, said inhibiting means including means comparing the cycle associated with the bridge rectifier to a fixed threshold.
Claim 25
Dependent Claim 223 words
A ground fault circuit interrupter in a power distribution system comprising: an electromagnetic coil means having a movable core; at least two pivot arms that rotate in response to the linear movement of the movable core of said electromagnetic coil means; at least two pairs of contacts, one contact of each pair being stationary and the other contact of each pair being disposed on a deflectable flexure arm, each of said deflectable flexure arms being response to the rotation of one of said pivot arms; means detecting the occurence of a fault in said power distribution system in order to actuate said electromagnetic coil means, such that said pivot arms rotate, thereby causing said deflectable flexure arms to separate said contacts and interrupt the flow of current, said detecting means having a bridge rectifier that provides a current to said electromagnetic coil means when a silicon controlled rectifier responds to an imbalance in the power lines; and means inhibiting the operation of the silicon controlled rectifier near the end of a cycle associated with the bridge rectifier, such that the electromagnetic coil means is not actuated if the electric power associated with the cycle is insufficient to cause the contacts to latch in an open position, said inhibiting means including means comparing the cycle associated with the bridge rectifier to a fixed threshold.
Claim 26
Dependent Claim 28 words
A circuit according to claim 20 wherein said inhibiting means includes means comparing the cycle associated with the bridge rectifier to a threshold proportional to the line voltage.
Claim 27
Dependent Claim 20 words
A circuit according to claim 21 wherein the threshold of said comparing means is provided by an ac-coupled differentiating network.
Claim 28
Dependent Claim 28 words
A circuit according to claim 22 where said ac-coupled differentiating network includes means generating a waveform having twice the frequency of the cycle associated with the bridge rectifier.
Claim 29
Dependent Claim 33 words
A circuit according to claim 23 where the waveform, having twice the frequency of the cycle associated with the bridge rectifier, controls a transistor which shorts the gate of the silicon controlled rectifer.
Claim 30
Dependent Claim 43 words
A circuit according to claim 24 wherein said ac-coupled differentiating network includes a transistor, a zener diode connected in series with a capacitor and a resistor connected between the base of said transistor and the junction of said zener diode and said capacitor.

References Cited (Backward Citations)

US3973171A Cited
US4521824A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-17 1991-02-16 1991-08-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-17 1995-02-16 1995-08-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-17 1999-02-16 1999-08-18 $7700.00 Window Closed / Lapsed

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