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US4686158A Expired / Lapsed US ⏱️ 0.0 years remaining

Solid electrolyte fuel cell and method for preparing it

Assignee: Mitsubishi Heavy Industries Ltd
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Filing: 1985-10-23
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Granted: 1987-08-11
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Expires: 2005-10-23
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Abstract

Abstract A solid electrolyte fuel cell with various improved features has been described. The cell comprises many unit cells each having a structure in which there are laminated a gas-permeable oxygen electrode made from an electron-conducting material, a solid electrolyte consisting of a (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) binary system or a third component-containing (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) system and a gas-permeable fuel electrode made from an electron-conducting material on a gas-permeable support, many unit cells being connected to each other in series with interconnectors by subjecting end portions of the electrolytes to a masking treatment or the like.

Inventors

  • 👤 Toshiro Nishi
  • 👤 Nobuaki Murakami
  • 👤 Kenji Ueda
  • 👤 Seiichi Shirakawa
  • 👤 Akira Notomi
  • 👤 Kenichi Hisamatsu
  • 👤 Shozo Kaneko

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 14:20
CPC Classifications
H; H01; H01M; H01M8/00; H01M8/24; H01M8/241; H01M8/2425; H01M8/243; H01M8/10; H01M8/12; H01M8/1231; H01M8/124; H01M8/1246; H01M8/126; H01M2300/00; H01M2300/0088; H01M2300/0094; Y; Y02; Y02E; Y02E60/00; Y02E60/30; Y02E60/50; Y02P; Y02P70/00; Y02P70/50; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49108; Y10T29/49115

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 83 words
A solid electrolyte fuel cell which comprises a plurality of unit cells each having a structure in which there are laminated a gas-permeable oxygen electrode made from an electron-conducting material, a solid electrolyte consisting of a (CeO 2 ) 1-x (x=0.05 to 0.8) binary system or a third component-containing (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) system and a gas-permeable fuel electrode made from an electron-conducting material on a gas-permeable support, said unit cells being connected to each other in series.
Claim 2
Dependent Claim 83 words
A solid electrolyte fuel cell which comprises a plurality of unit cells each having a structure in which there are laminated a gas-permeable oxygen electrode made from an electron-conducting material, a solid electrolyte consisting of a (CeO 2 ) 1-x (x=0.05 to 0.8) binary system or a third component-containing (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) system and a gas-permeable fuel electrode made from an electron-conducting material on a gas-permeable support, said unit cells being connected to each other in series.
Claim 3
Dependent Claim 99 words
A solid electrolyte fuel cell which comprises a plurality of unit cells each having a structure in which there are laminated a gas-permeable oxygen electrode made from an electron-conducting material, a solid electrolyte consisting of a (CeO 2 ) 1- (CaO) x (x=0.05 to 0.8) binary system or a third component-containing (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) system and a gas-permeable fuel electrode made from an electron-conducting material on a gas-permeable support, said unit cells being connected to each other in series the fuel cell being further provided with combustion openings for preheating oxygen or air.
Claim 4
Dependent Claim 99 words
A solid electrolyte fuel cell which comprises a plurality of unit cells each having a structure in which there are laminated a gas-permeable oxygen electrode made from an electron-conducting material, a solid electrolyte consisting of a (CeO 2 ) 1- (CaO) x (x=0.05 to 0.8) binary system or a third component-containing (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) system and a gas-permeable fuel electrode made from an electron-conducting material on a gas-permeable support, said unit cells being connected to each other in series the fuel cell being further provided with combustion openings for preheating oxygen or air.
Claim 5
Dependent Claim 140 words
A solid electrolyte fuel cell which comprises a plurality of unit cells each having a structure in which there are laminated a gas-permeable oxygen electrode made from an electron-conducting material, a solid electrolyte consisting of a (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) binary system or a third component-containing (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) system and a gas-permeable fuel electrode made from an electron-conducting material on a gas-permeable support, said unit cells being connected to each other in series the fuel cell being further provided with combustion openings for preheating oxygen or air, an oxygen or air introducing portion of the combustion opening being covered with a filler such as alumina or a filler having a catalytic action in order to prevent hot spots and facilitate preheating, starting and stopping of the fuel cell.
Claim 6
Dependent Claim 140 words
A solid electrolyte fuel cell which comprises a plurality of unit cells each having a structure in which there are laminated a gas-permeable oxygen electrode made from an electron-conducting material, a solid electrolyte consisting of a (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) binary system or a third component-containing (CeO 2 ) 1-x (CaO) x (x=0.05 to 0.8) system and a gas-permeable fuel electrode made from an electron-conducting material on a gas-permeable support, said unit cells being connected to each other in series the fuel cell being further provided with combustion openings for preheating oxygen or air, an oxygen or air introducing portion of the combustion opening being covered with a filler such as alumina or a filler having a catalytic action in order to prevent hot spots and facilitate preheating, starting and stopping of the fuel cell.
Claim 7
Dependent Claim 69 words
A solid electrolyte fuel cell which comprises many unit cells each in which a solid electrolyte consisting of cerium oxide or zirconium oxide dissolvingly containing a divalent oxide or a trivalent oxide of an alkaline earth metal other than calcium or a rare earth element is laminated on opposite sides or an anode side of a solid electrolyte consisting of cerium oxide or zirconium oxide dissolvingly containing calcium oxide.
Claim 8
Dependent Claim 69 words
A solid electrolyte fuel cell which comprises many unit cells each in which a solid electrolyte consisting of cerium oxide or zirconium oxide dissolvingly containing a divalent oxide or a trivalent oxide of an alkaline earth metal other than calcium or a rare earth element is laminated on opposite sides or an anode side of a solid electrolyte consisting of cerium oxide or zirconium oxide dissolvingly containing calcium oxide.
Claim 9
Dependent Claim 51 words
A solid electrolyte fuel cell in which an electrolyte consisting of a solid solution of cerium oxide and a divalent or a trivalent metallic oxide of an alkaline earth metal is used and a composition of the electrolyte is varied in the direction of its membrane thickness to heighten hydration resistance.
Claim 10
Dependent Claim 51 words
A solid electrolyte fuel cell in which an electrolyte consisting of a solid solution of cerium oxide and a divalent or a trivalent metallic oxide of an alkaline earth metal is used and a composition of the electrolyte is varied in the direction of its membrane thickness to heighten hydration resistance.
Claim 11
Independent Claim 63 words
A method for preparing a solid electrolyte fuel cell which comprises flame-spraying a solid solution or a ground mixture of cerium oxide and a divalent or a trivalent metallic oxide of an alkaline earth metal or the like as a material, with a feed ratio of the components adjusted to vary a composition of the electrolyte in the direction of its membrane thickness.
Claim 12
Independent Claim 63 words
A method for preparing a solid electrolyte fuel cell which comprises flame-spraying a solid solution or a ground mixture of cerium oxide and a divalent or a trivalent metallic oxide of an alkaline earth metal or the like as a material, with a feed ratio of the components adjusted to vary a composition of the electrolyte in the direction of its membrane thickness.
Claim 13
Independent Claim 64 words
A method for preparing a solid electrolyte fuel cell which comprises subjecting cerium chloride and a divalent or a trivalent metallic chloride of an alkaline earth metal to a chemical vapor deposition treatment or an electrochemical vapor deposition treatment, with flow rates or heating temperatures of the gaseous materials adjusted to vary a composition of the electrolyte in the direction of its membrane thickness.
Claim 14
Independent Claim 64 words
A method for preparing a solid electrolyte fuel cell which comprises subjecting cerium chloride and a divalent or a trivalent metallic chloride of an alkaline earth metal to a chemical vapor deposition treatment or an electrochemical vapor deposition treatment, with flow rates or heating temperatures of the gaseous materials adjusted to vary a composition of the electrolyte in the direction of its membrane thickness.
Claim 15
Independent Claim 79 words
A method for preparing a solid electrolyte fuel cell which comprises mutually dissolving solid electrolyte materials of cerium oxide or zirconium oxide and a divalent or a trivalent metallic oxide of an alkaline earth metal, a rare earth element; grinding the resultant solid solution; adjusting a grain diameter of a powder obtained by the grinding; and adhesively forming, from the powder, an electrolyte thin membrane on a support of the fuel cell by means of a plasma flame spraying.
Claim 16
Independent Claim 79 words
A method for preparing a solid electrolyte fuel cell which comprises mutually dissolving solid electrolyte materials of cerium oxide or zirconium oxide and a divalent or a trivalent metallic oxide of an alkaline earth metal, a rare earth element; grinding the resultant solid solution; adjusting a grain diameter of a powder obtained by the grinding; and adhesively forming, from the powder, an electrolyte thin membrane on a support of the fuel cell by means of a plasma flame spraying.
Claim 17
Independent Claim 77 words
A method for preparing a solid electrolyte fuel cell which comprises mixing solid electrolyte materials of cerium oxide or zirconium oxide and a divalent or a trivalent metallic oxide of an alkaline earth metal, a rare earth element; grinding the resultant mixture; adjusting a grain diameter of a powder obtained by the grinding; and adhesively forming, from the powder, an electrolyte thin membrane on a support of the fuel cell by means of a flame spraying method.
Claim 18
Independent Claim 77 words
A method for preparing a solid electrolyte fuel cell which comprises mixing solid electrolyte materials of cerium oxide or zirconium oxide and a divalent or a trivalent metallic oxide of an alkaline earth metal, a rare earth element; grinding the resultant mixture; adjusting a grain diameter of a powder obtained by the grinding; and adhesively forming, from the powder, an electrolyte thin membrane on a support of the fuel cell by means of a flame spraying method.
Claim 19
Dependent Claim 65 words
A solid electrolyte fuel cell which comprises many unit cells each in which a stabilized zirconia system solid electrolyte or a ceria system solid electrolyte containing CaO or SrO additive in an amount to exhibit maximum conductivity is utilized on an anode side, and a ceria system solid electrolyte is utilized on a cathode side to form the solid electrolyte having two or more layers.
Claim 20
Dependent Claim 65 words
A solid electrolyte fuel cell which comprises many unit cells each in which a stabilized zirconia system solid electrolyte or a ceria system solid electrolyte containing CaO or SrO additive in an amount to exhibit maximum conductivity is utilized on an anode side, and a ceria system solid electrolyte is utilized on a cathode side to form the solid electrolyte having two or more layers.

References Cited (Backward Citations)

US3219730A Cited
US4200682A Cited
US4329208A Cited
US4374184A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-10 1991-02-09 1991-08-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-10 1995-02-09 1995-08-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-10 1999-02-09 1999-08-11 $7700.00 Window Closed / Lapsed

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