Method of hardfacing steel bodied bits

Claim 1

A method of manufacturing a steel bodied bit of the type having cutter elements which disintegrate earthen formations, the method comprising the steps of: machining a steel body to form a bit having a bit face of a desired profile and an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements; applying a hardfacing to the bit face and within the nozzle openings by brazing thereon a highly conformable metal cloth containing hard, wear resistant particles, the hardfacing being omitted from the indicator regions; heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being sized to receive and retain the cutter elements; afixing the cutter elements within the cutter element holes and installing nozzles within the nozzle openings.

Claim 2

A method of manufacturing a steel bodied bit of the type having cutter elements which disintegrate earthen formations, the method comprising the steps of: machining a steel body to form a bit having a bit face of a desired profile and an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements; applying a hardfacing to the bit face and within the nozzle openings by brazing thereon a highly conformable metal cloth containing hard, wear resistant particles, the hardfacing being omitted from the indicator regions; heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being sized to receive and retain the cutter elements; afixing the cutter elements within the cutter element holes and installing nozzles within the nozzle openings.

Claim 3

A method of manufacturing a steel bodied bit of the type having cutter elements which disintegrate earthen formations, the method comprising the steps of: machining a steel body to form a bit having a bit face of a desired profile and an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements; hardfacing the bit face and nozzle openings by applying a highly conformable metal cloth containing hard, wear resistant particles to the bit face and within the nozzle openings and brazing the cloth material to the bit body in a furnace at a temperature above the critical temperature of the steel, the hardfacing being omitted from the indicator regions; allowing the bit body to cool from the brazing temperature and then heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being sized to receive and retain the cutter elements; afixing the cutter elements within the cutter element holes and installing nozzles within the nozzle openings.

Claim 4

A method of manufacturing a steel bodied bit of the type having cutter elements which disintegrate earthen formations, the method comprising the steps of: machining a steel body to form a bit having a bit face of a desired profile and an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements; hardfacing the bit face and nozzle openings by applying a highly conformable metal cloth containing hard, wear resistant particles to the bit face and within the nozzle openings and brazing the cloth material to the bit body in a furnace at a temperature above the critical temperature of the steel, the hardfacing being omitted from the indicator regions; allowing the bit body to cool from the brazing temperature and then heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being sized to receive and retain the cutter elements; afixing the cutter elements within the cutter element holes and installing nozzles within the nozzle openings.

Claim 5

A method of manufacturing a steel bodied bit of the type having polycrystalline diamond cutter elements which disintegrate earthen formations, the method comprising the steps of: machining a steel body to form a bit having a bit face of a desired profile and an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body, each nozzle opening having an interior with a threaded region for receiving an externally threaded fluid nozzle; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements; hardfacing the bit face and nozzle openings by applying a highly conformable metal cloth containing hard, wear resistant particles to the bit face and to the interior of the nozzle openings and brazing the cloth material to the bit body in a furnace at a temperature above the critical temperature of the steel, the hardfacing being omitted from the indicator regions on the bit face and from the threaded regions of the nozzle openings; allowing the bit body to cool from the brazing temperature and then heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being of a smaller diameter than the indicator regions but of sufficient diameter to receive and retain the cutter elements; afixing the cutter elements within the cutter element holes and installing nozzles within the nozzle openings.

Claim 6

A method of manufacturing a steel bodied bit of the type having polycrystalline diamond cutter elements which disintegrate earthen formations, the method comprising the steps of: machining a steel body to form a bit having a bit face of a desired profile and an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body, each nozzle opening having an interior with a threaded region for receiving an externally threaded fluid nozzle; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements; hardfacing the bit face and nozzle openings by applying a highly conformable metal cloth containing hard, wear resistant particles to the bit face and to the interior of the nozzle openings and brazing the cloth material to the bit body in a furnace at a temperature above the critical temperature of the steel, the hardfacing being omitted from the indicator regions on the bit face and from the threaded regions of the nozzle openings; allowing the bit body to cool from the brazing temperature and then heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being of a smaller diameter than the indicator regions but of sufficient diameter to receive and retain the cutter elements; afixing the cutter elements within the cutter element holes and installing nozzles within the nozzle openings.

Claim 7

A method of manufacturing a steel bodied bit of the type having polycrystalline diamond cutter elements which disintegrate earthen formations, the method comprising the steps of: forging a steel body; machining the forged body to form a bit having a bit face of a desired profile and having an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body, each nozzle opening having an interior with a threaded region for receiving an externally threaded fluid nozzle; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements, the depth of the indicator regions being less than the full depth normally utilized to retain the cutter elements; hardfacing the bit face and nozzle openings by applying a highly conformable metal cloth containing hard, wear resistant particles to the bit face and to the interior of the nozzle openings and brazing the cloth material to the bit body in a furnace at a temperature in the range of 2100 degrees F., the hardfacing being omitted from the indicator regions on the bit face and from the threaded regions of the nozzle openings; allowing the bit body to cool from the brazing temperature and then heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being of a smaller diameter than the indicator regions but of sufficient diameter to receive and retain the cutter elements, the holes being of full depth for retaining the cutter elements; afixing the cutter elements within the cutter element holes and installing nozzles within the nozzle openings.

Claim 8

A method of manufacturing a steel bodied bit of the type having polycrystalline diamond cutter elements which disintegrate earthen formations, the method comprising the steps of: forging a steel body; machining the forged body to form a bit having a bit face of a desired profile and having an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body, each nozzle opening having an interior with a threaded region for receiving an externally threaded fluid nozzle; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements, the depth of the indicator regions being less than the full depth normally utilized to retain the cutter elements; hardfacing the bit face and nozzle openings by applying a highly conformable metal cloth containing hard, wear resistant particles to the bit face and to the interior of the nozzle openings and brazing the cloth material to the bit body in a furnace at a temperature in the range of 2100 degrees F., the hardfacing being omitted from the indicator regions on the bit face and from the threaded regions of the nozzle openings; allowing the bit body to cool from the brazing temperature and then heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being of a smaller diameter than the indicator regions but of sufficient diameter to receive and retain the cutter elements, the holes being of full depth for retaining the cutter elements; afixing the cutter elements within the cutter element holes and installing nozzles within the nozzle openings.

Claim 9

A method of manufacturing a steel bodied bit of the type having polycrystalline diamond cutter elements which disintegrate earthen formations, the method comprising the steps of: forging a steel body; machining the forged body to form a bit having a bit face of a desired profile and having an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body, each nozzle opening having an interior with sidewalls, a region of the sidewalls being threaded for receiving an externally threaded fluid nozzle; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements, the cutter elements being polycrystalline diamond compacts which are mounted on cylindrical studs, the depth of the indicator regions being less than the full depth normally utilized to retain the cutter element studs; hardfacing the bit face and the interior of the nozzle openings down to approximately the threaded region by applying a highly conformable metal cloth containing hard, wear resistant particles to the bit face and to the interior of the nozzle openings and brazing the cloth material to the bit body in a furnace at a temperature in the range of 2100 degrees F., the hardfacing being omitted from the indicator regions on the bit face; allowing the bit body to cool from the brazing temperature and then heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being of a smaller diameter than the indicator regions but of sufficient diameter to receive and retain the cutter element studs, the holes being of full depth for retaining the cutter element studs; press fitting the cutter element studs within the cutter element holes and threading the nozzles within the threaded sidewalls of the interior of the nozzle openings.

Claim 10

A method of manufacturing a steel bodied bit of the type having polycrystalline diamond cutter elements which disintegrate earthen formations, the method comprising the steps of: forging a steel body; machining the forged body to form a bit having a bit face of a desired profile and having an axial passage; drilling nozzle openings in the bit face which communicate by fluid passages with the axial passage of the bit body, each nozzle opening having an interior with sidewalls, a region of the sidewalls being threaded for receiving an externally threaded fluid nozzle; drilling shallow indicator regions of a predetermined diameter on the bit face, the diameter being slightly larger than that required to receive the cutter elements, the cutter elements being polycrystalline diamond compacts which are mounted on cylindrical studs, the depth of the indicator regions being less than the full depth normally utilized to retain the cutter element studs; hardfacing the bit face and the interior of the nozzle openings down to approximately the threaded region by applying a highly conformable metal cloth containing hard, wear resistant particles to the bit face and to the interior of the nozzle openings and brazing the cloth material to the bit body in a furnace at a temperature in the range of 2100 degrees F., the hardfacing being omitted from the indicator regions on the bit face; allowing the bit body to cool from the brazing temperature and then heat treating the bit body; drilling cutter element holes through the indicator regions, the holes being of a smaller diameter than the indicator regions but of sufficient diameter to receive and retain the cutter element studs, the holes being of full depth for retaining the cutter element studs; press fitting the cutter element studs within the cutter element holes and threading the nozzles within the threaded sidewalls of the interior of the nozzle openings.