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US4676856A Expired / Lapsed US ⏱️ 0.0 years remaining

Weather strip for vehicle and producing method thereof

Assignee: Toyoda Gosei Co Ltd
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Filing: 1986-03-17
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Granted: 1987-06-30
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Expires: 2006-03-17
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Abstract

Abstract A weather strip for a vehicle has a channel-shaped base portion having a U-shaped cross section and provided with retaining lips for retaining a flange of a vehicle body, a seal portion integrally projecting from an outer surface of the base portion, and a core member made of synthetic resin and having a U-shaped cross section, which is embedded in the channel-shaped base portion. The method for producing such a weather strip as described above includes the steps of extruding a strip-shaped thermoplastic synthetic resin sheet having stress concentrating portions which are broken when bending stress is applied thereto, with rubber material to obtain an extruded body, heating the obtained extruded body for curing the rubber material thereof, applying bending stress to the cured extruded body for separating the core member in the stress concentrating portion and bending the separated core member with the rubber material to have a U-shaped cross section.

Inventors

  • 👤 Kiyoshi Shigeki
  • 👤 Takao Nakajima

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 20:09
CPC Classifications
B; B60; B60R; B60R13/00; B60R13/06; B60J; B60J10/00; B60J10/15; B60J10/16; B60J10/18; B60J10/30; B60J10/32; B60J10/33; Y; Y10; Y10T; Y10T156/00; Y10T156/10; Y10T156/1002; Y10T156/1007; Y10T156/1008; Y10T156/101; Y10T428/00; Y10T428/24; Y10T428/2419; Y10T428/24198; Y10T428/29; Y10T428/2902

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 139 words
A method for producing a weather strip composed of a channel shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially connected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having transversely extending slots at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body to thereby soften said extruded core member and cure said extruded rubber material; bending said extruded core member while said extruded core member remains softened with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said bent extruded body having said formed base portion.
Claim 2
Independent Claim 139 words
A method for producing a weather strip composed of a channel shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially connected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having transversely extending slots at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body to thereby soften said extruded core member and cure said extruded rubber material; bending said extruded core member while said extruded core member remains softened with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said bent extruded body having said formed base portion.
Claim 3
Dependent Claim 30 words
A method according to claim 1, wherein in the step of heating, said extruded body is subjected to high frequency dielectric heating and then is kept at a predetermined temperature.
Claim 4
Independent Claim 191 words
A method for producing a weather strip composed of a channel-shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially or totally disconnected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having stress concentrating portions which are broken when bending stress is applied to said core member at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body by subjecting said extruded body to high frequency dielectric heating and maintaining said extruded body at a predetermined temperature and thereby curing said rubber material; cooling said cured extruded body and then breaking said stress concentrating portions to form core pieces by applying bending stress to said cured extruded body; heating said core pieces so as to soften them and then bending said softened core pieces with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said extruded body having said base portion.
Claim 5
Independent Claim 191 words
A method for producing a weather strip composed of a channel-shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially or totally disconnected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having stress concentrating portions which are broken when bending stress is applied to said core member at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body by subjecting said extruded body to high frequency dielectric heating and maintaining said extruded body at a predetermined temperature and thereby curing said rubber material; cooling said cured extruded body and then breaking said stress concentrating portions to form core pieces by applying bending stress to said cured extruded body; heating said core pieces so as to soften them and then bending said softened core pieces with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said extruded body having said base portion.
Claim 6
Independent Claim 189 words
A method for producing a weather strip composed of a channel-shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially or totally disconnected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having stress concentrating portions which are broken when bending stress is applied to said core member at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body by subjecting said extruded body to high frequency dielectric heating and maintaining said extruded body at a predetermined temperature and thereby curing said rubber material; gradually cooling said cured extruded body, until said cured extruded body reaches a half-hardened state and then breaking said stress concentrating portions to form core pieces by applying bending stress to said cured extruded body; bending said core pieces with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said extruded body having said base portion.
Claim 7
Independent Claim 189 words
A method for producing a weather strip composed of a channel-shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially or totally disconnected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having stress concentrating portions which are broken when bending stress is applied to said core member at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body by subjecting said extruded body to high frequency dielectric heating and maintaining said extruded body at a predetermined temperature and thereby curing said rubber material; gradually cooling said cured extruded body, until said cured extruded body reaches a half-hardened state and then breaking said stress concentrating portions to form core pieces by applying bending stress to said cured extruded body; bending said core pieces with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said extruded body having said base portion.
Claim 8
Dependent Claim 32 words
A method according to claim 4, wherein said cured extruded body is pre-bent at a bending angle smaller than that of said base portion before said core member reaches said half-hardened state.
Claim 9
Dependent Claim 34 words
A method according to claim 4, wherein said core member is heated and pre-bent at a bending angle smaller than that of said base portion in the step of supplying said core member supply.
Claim 10
Independent Claim 172 words
A method for producing a weather strip composed of a channel-shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially or totally disconnected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having stress concentrating portions which are broken when bending stress is applied to said core member at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body and thereby curing said rubber material; cooling said cured extruded body and then breaking said stress concentrating portions to form core pieces by applying bending stress to said cured extruded body; heating said core pieces so as to soften them and then bending said softened core pieces with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said extruded body having said base portion.
Claim 11
Independent Claim 172 words
A method for producing a weather strip composed of a channel-shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially or totally disconnected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having stress concentrating portions which are broken when bending stress is applied to said core member at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body and thereby curing said rubber material; cooling said cured extruded body and then breaking said stress concentrating portions to form core pieces by applying bending stress to said cured extruded body; heating said core pieces so as to soften them and then bending said softened core pieces with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said extruded body having said base portion.
Claim 12
Independent Claim 170 words
A method for producing a weather strip composed of a channel-shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially or totally disconnected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having stress concentrating portions which are broken when bending stress is applied to said core member at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body and thereby curing said rubber material; gradually cooling said cured extruded body, until said cured extruded body reaches a half-hardened state and then breaking said stress concentrating portions to form core pieces by applying bending stress to said cured extruded body; bending said core pieces with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said extruded body having said base portion.
Claim 13
Independent Claim 170 words
A method for producing a weather strip composed of a channel-shaped base portion, a seal portion projecting from an outer surface of said base portion, and a partially or totally disconnected core member embedded in said base portion in its longitudinal direction, comprising: supplying a core member made of a strip-shaped thermoplastic synthetic resin sheet and having stress concentrating portions which are broken when bending stress is applied to said core member at regular intervals in the longitudinal direction of said core member; integrally extruding said core member with rubber material to obtain an extruded body; heating said extruded body and thereby curing said rubber material; gradually cooling said cured extruded body, until said cured extruded body reaches a half-hardened state and then breaking said stress concentrating portions to form core pieces by applying bending stress to said cured extruded body; bending said core pieces with said rubber material to have a U-shaped cross section thereby to form said base portion; and cooling said extruded body having said base portion.

References Cited (Backward Citations)

US3068136A Cited
US3222769A Cited
US4188765A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-06-29 1990-12-29 1991-06-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-06-29 1994-12-29 1995-06-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-06-29 1998-12-29 1999-06-30 $7700.00 Window Closed / Lapsed

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