Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
233 words
In a multi-cavity hot runner injection molding system having a hot runner passage extending to convey pressurized melt from a molding machine to plurality of gates in a cooled cavity plate, each gate leading to a cavity, and a plurality of elongated heated probes, each probe having a tip end received in a well in the cavity plate and an outer surface with at least one melt channel extending therein generally longitudinally adjacent the tip end, the improvement wherein: (a) each probe is received in a respective well for reciprocal motion in a longitudinal direction according to a predetermined cycle between a closed position in which a portion of the tip end of the probe is received in a respective gate in the cavity plate and an open retracted position; (b) the plurality of probes are fixed to a common manifold and actuating means are provided to drive the manifold and the probes from the open to the closed position, the hot runner passage extends through the manifold and branches in the manifold to convey melt from a single inlet opening to a plurality of outlet openings; and (c) a melt receiving space is provided in the well around the tip end of each probe whereby sufficient force can be applied to the probes by the injection pressure of the melt to drive the probes and the manifold to the retracted open position.
Claim 2
Dependent Claim
233 words
In a multi-cavity hot runner injection molding system having a hot runner passage extending to convey pressurized melt from a molding machine to plurality of gates in a cooled cavity plate, each gate leading to a cavity, and a plurality of elongated heated probes, each probe having a tip end received in a well in the cavity plate and an outer surface with at least one melt channel extending therein generally longitudinally adjacent the tip end, the improvement wherein: (a) each probe is received in a respective well for reciprocal motion in a longitudinal direction according to a predetermined cycle between a closed position in which a portion of the tip end of the probe is received in a respective gate in the cavity plate and an open retracted position; (b) the plurality of probes are fixed to a common manifold and actuating means are provided to drive the manifold and the probes from the open to the closed position, the hot runner passage extends through the manifold and branches in the manifold to convey melt from a single inlet opening to a plurality of outlet openings; and (c) a melt receiving space is provided in the well around the tip end of each probe whereby sufficient force can be applied to the probes by the injection pressure of the melt to drive the probes and the manifold to the retracted open position.
Claim 3
Dependent Claim
49 words
An injection molding system as claimed in claim 1 wherein the manifold is elongated and the actuating means include a pair of hydraulically actuated pistons mounted to drive the manifold to provide balanced simultaneous movement of the probes fixed to the manifold from the open to the closed position.
Claim 4
Dependent Claim
33 words
An injection molding system as claimed in claim 1 wherein the manifold has a plunge nozzle receptacle to receive pressurized melt from a fixed plunge nozzle on the molding machine without substantial leakage.
Claim 5
Dependent Claim
96 words
An injection molding system as claimed in claim 1 wherein each well has a wall which extends around the outer surface of the respective probe to provide a space therebetween, and an insulating sleeve is located in said space between the probe and the cavity plate, the insulating sleeve having an inner surface abutting against the outer surface of the probe, the inner surface of the sleeve having at least one longitudinal groove which is in alignment with the melt channel in the outer surface of the probe to form a portion of the runner passage.
Claim 6
Dependent Claim
15 words
An injection molding system as claimed in claim 4 wherein the sleeve is generally cylindrical.
Claim 7
Dependent Claim
17 words
An injection molding system as claimed in claim 5 in which the sleeve is formed of polyetheretherketone.
Claim 8
Dependent Claim
26 words
An injection molding system as claimed in claim 4 wherein a steel locating sleeve is provided between the insulating sleeve and the wall of the well.
Claim 9
Dependent Claim
33 words
An injection molding system as claimed in claim 7 wherein the locating sleeve has locating projections which extend outward to contact the wall of the well and provide an insulative air gap therebetween.
Claim 10
Dependent Claim
33 words
An injection molding system as claimed in claim 8 wherein the probe has at least one melt bore extending diagonally from a central inlet to connect with said at least one longitudinal channel.