Multi-layer extrusion die

Claim 2

A multi-layer extrusion die comprising: (a) a die body having a cavity opening therein, and a flat flow passage from said cavity opening to an outlet from said die block; (b) an integrate disposed in said cavity opening, said integrate including a plurality of superimposed widening plates defining flow passages in parallel relationship for molten resin, each of said flow passages having an inlet portion in communication with an inlet passage through said die body, and a downstream portion widened in the lateral direction to a width equal to that of the flat flow passage of the die body and in communication with said flat flow passage; and (c) a converter having flow passages connected with said flow passages of said widening plates, whereby molten resins are flowed into said flow passages of said integrate, a plurality of resin layers are formed at said downstream portions of said widening plates, and said layers are united to form a multi-layer sheet in passing through the flat flow passage of said die body.

Claim 3

The multi-layer extrusion die of claim 1, wherein a flow-combining zone is provided between an end surface of said integrate and an inner surface of said cavity.

Claim 4

The multi-layer extrusion die of claim 1 wherein said widening plate is provided with a manifold in said flow passage at a portion between said inlet portion and said downstream portion.

Claim 5

The multi-layer extrusion die of claim 1 wherein said downstream portion of said flow passage is provided as a hollow opening on a surface of said widening plate extending in the lateral direction.

Claim 6

The multi-layer extrusion die of claim 1, wherein one of said widening plates has two halves, and said downstream portion is provided on adjacent surfaces of said halves.

Claim 7

The multi-layer extrusion die of claim 1, wherein said widening plates have substantially the same length with each other and have substantially the same width with each other.

Claim 8

The multi-layer extrusion die of claim 1, wherein said downstream portion of the widening plate has a flat triangular shape.

Claim 9

The multi-layer extrusion die of claim 1, wherein said die body has a choker bar having an end facing said flat flow passage and a means for supporting said choker bar.

Claim 10

The multi-layer extrusion die of claim 4, wherein said die body has at least one choker bar having an end facing said downstream portion of said widening plate and at least one means for supporting said choker bar.

Claim 11

The multi-layer extrusion die of claim 8 or 9 wherein said supporting means includes a nut mounted on said die body and a male screw rod having a head connected with said nut.

Claim 12

The multi-layer extrusion die as claimed in claim 1, wherein the flow paths through the widening plates may have variable spacing in a vertical direction.

Claim 13

A multi-layer extrusion die for molten resin as claimed in claim 1, wherein said converter is detachably secured to at least one extruder and detachably secured to said die body, and said widening plates are detachably secured in said cavity to said die body.

Claim 14

A multi-layer extrusion die for molten resin comprising: (a) a die body having an inlet end surface and an outlet end surface, being provided with a cavity opening on said inlet end surface and having a flat flow passage connecting said cavity to said outlet end surface; (b) an integrate disposed adjacent to and operatively connected to said die body consisting of a plurality of superimposed widening plates, and being contained in said cavity; said widening plates having flow passages for molten resin; each said flow poassageincluding an inlet portion communicating with the inlet of said die body and a downstream portion which is widened in the lateral direction to a width equal to that of the flat flow passage of said die body with an outlet leading to said flat flow passage, each of said widening plates having an upper and a lower surface parallel with each other; and (c) a converter having a plurality of flow passages which are connected with said inlet portions; whereby molten resins are guided into said flow passages of said integrate from said converter, a plurality of molten resin layers are formed at said downstream portion of said widening plates, and said layers are piled up together by passing through said flat flow passage of said die body so as to constitute a multi-layer sheet; and wherein at least one of said widening plates has a portion of said flow passage formed therein, the remaining portions of said flow passage being formed in an adjacent widening plate.

Claim 15

A multi-layer extrusion die for molten resin comprising: (a) a die body having an inlet end surface and an outlet end surface, being provided with a cavity opening on said inlet end surface and having a flat flow passage connecting said cavity to said outlet end surface; (b) an integrate disposed adjacent to and operatively connected to said die body consisting of a plurality of superimposed widening plates, and being contained in said cavity; said widening plates having flow passages for molten resin; each said flow poassageincluding an inlet portion communicating with the inlet of said die body and a downstream portion which is widened in the lateral direction to a width equal to that of the flat flow passage of said die body with an outlet leading to said flat flow passage, each of said widening plates having an upper and a lower surface parallel with each other; and (c) a converter having a plurality of flow passages which are connected with said inlet portions; whereby molten resins are guided into said flow passages of said integrate from said converter, a plurality of molten resin layers are formed at said downstream portion of said widening plates, and said layers are piled up together by passing through said flat flow passage of said die body so as to constitute a multi-layer sheet; and wherein at least one of said widening plates has a portion of said flow passage formed therein, the remaining portions of said flow passage being formed in an adjacent widening plate.