Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
148 words
A process for immobilizing inorganic sorbent particles with a polymeric, thermoplastic binding material, the process comprising: (a) preheating the inorganic sorbent particles, the major portion of which have particles sizes in the range of from about 1 to about 10 millimeters, to an elevated temperature; (b) mixing the heated sorbent particles with particles of the polymeric, thermoplastic binding material to form a mixture comprising from about 1 to about 7% polymeric, thermoplastic binding material based on the weight of the mixture, the particles of polymeric, thermoplastic binding material being adhered to the sorbent particles; and (c) heating the mixture to about the solid-liquid transition temperature of said polymeric, thermoplastic binding material with or without pressure, thereby forming a structure which, upon cooling, is self-supporting, in which the formation of sorbent fines is substantially eliminated and in which the sorption characteristics of the inorganic sorbent particles are substantially retained.
Claim 2
Dependent Claim
148 words
A process for immobilizing inorganic sorbent particles with a polymeric, thermoplastic binding material, the process comprising: (a) preheating the inorganic sorbent particles, the major portion of which have particles sizes in the range of from about 1 to about 10 millimeters, to an elevated temperature; (b) mixing the heated sorbent particles with particles of the polymeric, thermoplastic binding material to form a mixture comprising from about 1 to about 7% polymeric, thermoplastic binding material based on the weight of the mixture, the particles of polymeric, thermoplastic binding material being adhered to the sorbent particles; and (c) heating the mixture to about the solid-liquid transition temperature of said polymeric, thermoplastic binding material with or without pressure, thereby forming a structure which, upon cooling, is self-supporting, in which the formation of sorbent fines is substantially eliminated and in which the sorption characteristics of the inorganic sorbent particles are substantially retained.
Claim 3
Dependent Claim
27 words
The process of claim 1 wherein the solid-liquid transition temperature is 50 to 90 degrees Fahrenheit above the Vicat softening point of the polymeric, thermoplastic binding material.
Claim 4
Dependent Claim
31 words
The process of claim 1 wherein a major portion of the particles of said polymeric, theremoplastic binding material has particles sizes in the range of about 8 to about 100 micrometers.
Claim 5
Dependent Claim
19 words
The process of claim 1 wherein pressure from about 0.3 to about 50 psi is applied in step (c).
Claim 6
Dependent Claim
14 words
The process of claim 1 wherein said polymeric, thermoplastic binding material comprises a polyolefin.
Claim 7
Dependent Claim
10 words
The process of claim 5 wherein said polyolefin comprises polyethylene.
Claim 8
Dependent Claim
12 words
The process of claim 1 wherein said inorganic sorbent particles comprise alumina.
Claim 9
Dependent Claim
121 words
The process of claim 1 wherein said polymeric, thermoplastic binding material is low density polyethylene, a major portion of which has particle sizes in the range of about 8 to about 100 micrometers and is present in an amount of from about 2 to about 5% by weight, based on the weight of said mixture, said sorbent is heated to a temperature of from about 250 to about 280° Fahrenheit prior to mixing with said polymeric, thermoplastic binding material and a pressure of from about 0.3 to about 20 psi is applied to said mixture while said mixture is at a temperature of about 50 to about 90 degrees F. above the Vicat softening point of said polymeric, thermoplastic binding material.