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US4663557A Expired / Lapsed US ⏱️ 0.0 years remaining

Optical coatings for high temperature applications

Assignee: Optical Coating Laboratory Inc
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Filing: 1985-08-07
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Granted: 1987-05-05
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Expires: 2005-08-07
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Abstract

Abstract A coated article useful in high temperature environments substantially in excess of 500 DEG C. comprising a substantially transparent substrate formed of a material adapted to withstand said high temperature environment and an optical coating formed on one surface of said substrate and comprising a first set of layers consisting at least primarily of silicon dioxide and a second set of layers consisting at least primarily of tantalum pentoxide. The optical coating comprises an interference filter formed of alternating layers of fused silica and tantalum pentoxide. A halogen cycle lamp with visible light transmitting, IR reflecting filter formed on the outside surface of the lamp envelope improves energy efficiency by at least twenty-five percent.

Inventors

  • 👤 Robert L. Martin, Jr.
  • 👤 James D. Rancourt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 06:41
CPC Classifications
H; H01; H01K; H01K1/00; H01K1/28; H01K1/32; G; G02; G02B; G02B5/00; G02B5/20; G02B5/28; G02B5/281; G02B5/282

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 112 words
An optical filter useful in an environment in which said optical filter is exposed to temperatures substantially in excess of 500 degrees Centigrade (such as the environment of a high temperature lamp), said optical filter comprising a substantially transparent substrate formed from a material adapted to withstand said temperatures and an optical coating formed on one surface of said substrate and consisting of a first set of thin film layers consisting primarily and essentially of silicon dioxide and a second set of thin film layers consisting primarily and essentially of tantalum pentoxide, said thin film layer of silicon dioxide and tantalum pentoxide alternating in said optical coating and forming an interference filter.
Claim 2
Dependent Claim 112 words
An optical filter useful in an environment in which said optical filter is exposed to temperatures substantially in excess of 500 degrees Centigrade (such as the environment of a high temperature lamp), said optical filter comprising a substantially transparent substrate formed from a material adapted to withstand said temperatures and an optical coating formed on one surface of said substrate and consisting of a first set of thin film layers consisting primarily and essentially of silicon dioxide and a second set of thin film layers consisting primarily and essentially of tantalum pentoxide, said thin film layer of silicon dioxide and tantalum pentoxide alternating in said optical coating and forming an interference filter.
Claim 3
Dependent Claim 67 words
An optical filter as claimed in claim 1, wherein said substrate comprises a cylindrical tube of fused silica adapted to be formed into the envelope of a halogen cycle lamp and said optical coating is formed on the exterior surface of said tube, whereby said optical coating is subjected to a temperature of at least about 800 degrees Centigrade when said halogen cycle lamp is in operation.
Claim 4
Dependent Claim 35 words
An optical filter as claimed in claim 1, wherein said interference filter is a bandpass filter designed to transmit radiation in a preselected first wavelength band and to reflect radiation in an adjacent wavelength band.
Claim 5
Dependent Claim 28 words
An optical filter as claimed in claim 3, wherein said bandpass filter comprises a hot mirror having high transmittance for visible light and high reflectance for infrared radiation.
Claim 6
Dependent Claim 28 words
An optical filter as claimed in claim 3, wherein said bandpass filter comprises a cold mirror having high reflectance for visible light and high transmittance for infrared radiation.
Claim 7
Dependent Claim 35 words
An optical filter as claimed in claim 3, wherein said bandpass filter is a color filter having high transmittance for a preselected portion of the visible light spectrum and high reflectance for adjacent spectral regions.
Claim 8
Dependent Claim 150 words
A halogen cycle lamp comprising a lamp envelope having a geometry which has an internal focal point, line or plane and being formed from a substantially transparent material capable of withstanding operating temperatures of at least about 800 degrees Centigrade; a high melting point filament mounted within said lamp envelope substantially at said focal point, line or plane; a halogen gas filing said envelope; and an optical coating formed on an outer surface of said lamp envelope and consisting of a first set of thin film layers consisting primarily and essentially of silicon dioxide and a second set of thin film layers consisting primarily and essentially of tantalum pentoxide, said thin film layers of silicon dioxide and tantalum pentoxide alternating in said optical coating and forming an interference filter comprising a bandpass filter designed to transmit radiation in a preselected wavelength band and to reflect radiation in adjacent wavelength regions.
Claim 9
Dependent Claim 150 words
A halogen cycle lamp comprising a lamp envelope having a geometry which has an internal focal point, line or plane and being formed from a substantially transparent material capable of withstanding operating temperatures of at least about 800 degrees Centigrade; a high melting point filament mounted within said lamp envelope substantially at said focal point, line or plane; a halogen gas filing said envelope; and an optical coating formed on an outer surface of said lamp envelope and consisting of a first set of thin film layers consisting primarily and essentially of silicon dioxide and a second set of thin film layers consisting primarily and essentially of tantalum pentoxide, said thin film layers of silicon dioxide and tantalum pentoxide alternating in said optical coating and forming an interference filter comprising a bandpass filter designed to transmit radiation in a preselected wavelength band and to reflect radiation in adjacent wavelength regions.
Claim 10
Dependent Claim 27 words
A lamp as claimed in claim 7, wherein said bandpass filter comprises a hot mirror having high transmittance for visible light and high reflectance of infrared radiation.
Claim 11
Dependent Claim 27 words
A lamp as claimed in claim 7, wherein said bandpass filter comprises a cold mirror having high reflectance for visible light and high transmittance of infrared radiation.
Claim 12
Dependent Claim 34 words
A lamp as claimed in claim 7, wherein said bandpass filter is a color filter having high transmittance for a preselected portion of the visible light spectrum and high reflectance for adjacent spectral regions.
Claim 13
Dependent Claim 174 words
An optical filter useful in an environment in which said optical filter is exposed to temperatures substantially in excess of 500 degrees Centigrade (such as the environment of a high temperature lamp), said optical filter comprising a substantially transparent substrate formed from a material adapted to withstand said temperatures and an optical coating formed on one surface of said substrate and consisting of a first set of thin film layers consisting primarily and essentially of silicon dioxide and a second set of thin film layers consisting primarily and essentially of tantalum pentoxide, said thin film layer of silicon dioxide and tantalum pentoxide alternating in said optical coating and forming an interference filter having high reflectance for infrared radiation and high transmittance for visible light; said coating being in the form of numerous small islands adhered to said substrate caused by an initial baking of said optical filter in air at a temperature of at least about 1100 degrees Centigrade whereby said visible light is substantially scattered as it is transmitted through said optical coating.
Claim 14
Dependent Claim 174 words
An optical filter useful in an environment in which said optical filter is exposed to temperatures substantially in excess of 500 degrees Centigrade (such as the environment of a high temperature lamp), said optical filter comprising a substantially transparent substrate formed from a material adapted to withstand said temperatures and an optical coating formed on one surface of said substrate and consisting of a first set of thin film layers consisting primarily and essentially of silicon dioxide and a second set of thin film layers consisting primarily and essentially of tantalum pentoxide, said thin film layer of silicon dioxide and tantalum pentoxide alternating in said optical coating and forming an interference filter having high reflectance for infrared radiation and high transmittance for visible light; said coating being in the form of numerous small islands adhered to said substrate caused by an initial baking of said optical filter in air at a temperature of at least about 1100 degrees Centigrade whereby said visible light is substantially scattered as it is transmitted through said optical coating.
Claim 15
Dependent Claim 133 words
An optical filter useful in an environment in which said optical filter is exposed to temperatures substantially in excess of 500 degrees Centigrade (such as the environment of a high temperature lamp), said optical filter comprising a substantially transparent substrate formed from fused silica adapted to withstand said temperatures and an optical coating formed on one surface of said fused silica substrate and consisting of a first set of thin film layers consisting primarily and essentially of silicon dioxide and a second set of thin film layers consisting primarily and essentially of tantatlum pentoxide, said thin film layer of silicon dioxide and tantalum pentoxide alternating in said optical coating and forming an interference filter, and said first layer of said coating formed on said fused silica substrate being a layer of silicon dioxide.
Claim 16
Dependent Claim 133 words
An optical filter useful in an environment in which said optical filter is exposed to temperatures substantially in excess of 500 degrees Centigrade (such as the environment of a high temperature lamp), said optical filter comprising a substantially transparent substrate formed from fused silica adapted to withstand said temperatures and an optical coating formed on one surface of said fused silica substrate and consisting of a first set of thin film layers consisting primarily and essentially of silicon dioxide and a second set of thin film layers consisting primarily and essentially of tantatlum pentoxide, said thin film layer of silicon dioxide and tantalum pentoxide alternating in said optical coating and forming an interference filter, and said first layer of said coating formed on said fused silica substrate being a layer of silicon dioxide.

References Cited (Backward Citations)

US3660137A Cited
US3848152A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-05-04 1990-11-03 1991-05-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-05-04 1994-11-03 1995-05-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-05-04 1998-11-03 1999-05-05 $7700.00 Window Closed / Lapsed

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