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US4663275A Expired / Lapsed US ⏱️ 0.0 years remaining

Photolithographic method and combination including barrier layer

Assignee: Shin Etsu MicroSi Inc
•
Filing: 1984-09-04
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Granted: 1987-05-05
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Expires: 2004-09-04
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Abstract

Abstract Photolithographic methods employing a photoresist layer and a contrast enhancing photobleachable layer deposited thereon have certain disadvantages including compatibility and the tendency toward scum formation during stripping of the photobleachable layer. These problems are alleviated by the deposition of an aqueous alkali-soluble polymeric barrier layer such as poly(vinyl alcohol), which is removed simultaneously with the alkaline development step for the photoresist. In a preferred embodiment, the polymeric binder for the photobleachable layer is also water-soluble and is also removed simultaneously with development.

Inventors

  • 👤 Paul R. West
  • 👤 Gary C. Davis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 23:50
CPC Classifications
G; G03; G03C; G03C11/00; G03C11/06; G03F; G03F7/00; G03F7/004; G03F7/09; G03F7/091

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 118 words
A photolithographic method which comprises the steps of: (A) depositing a photoresist layer on an etchable substrate; (B) depositing an aqueous alkali-soluble, optically transparent polymeric barrier layer on said photoresist layer from a solvent which is non-aggressive to said photoresist layer; (C) depositing on said barrier layer a photobleachable layer comprising a polymeric binder and at least one photobleachable compound from a solvent which is non-aggressive to said barrier layer; (D) masking said layers and exposing them to light of a predetermined wavelength to which said photoresist layer and photobleachable compound are sensitive; (E) stripping said photobleachable layer; and (F) simultaneously developing said photoresist and stripping said barrier layer by contacting the same with an aqueous alkaline solution.
Claim 2
Dependent Claim 118 words
A photolithographic method which comprises the steps of: (A) depositing a photoresist layer on an etchable substrate; (B) depositing an aqueous alkali-soluble, optically transparent polymeric barrier layer on said photoresist layer from a solvent which is non-aggressive to said photoresist layer; (C) depositing on said barrier layer a photobleachable layer comprising a polymeric binder and at least one photobleachable compound from a solvent which is non-aggressive to said barrier layer; (D) masking said layers and exposing them to light of a predetermined wavelength to which said photoresist layer and photobleachable compound are sensitive; (E) stripping said photobleachable layer; and (F) simultaneously developing said photoresist and stripping said barrier layer by contacting the same with an aqueous alkaline solution.
Claim 3
Dependent Claim 35 words
A method according to claim 1 wherein the barrier layer polymer is a water-soluble polymer which is substantially resistant to any solvent used to deposit said photobleachable layer, and is applied from an aqueous solution.
Claim 4
Dependent Claim 39 words
A method according to claim 2 wherein the barrier layer polymer is at least one of poly(vinyl alcohol), poly(acrylic acid), poly(methacrylic acid), poly-(vinylpyrrolidone) and poly(ethylene oxide) and has a weight average molecular weight in the range of about 2000-12,000.
Claim 5
Dependent Claim 24 words
A method according to claim 3 wherein step E is effected prior to step F by contacting said photobleachable layer with an organic solvent.
Claim 6
Dependent Claim 17 words
A method according to claim 4 wherein the thickness of the barrier layer is about 300-2500 Angstroms.
Claim 7
Dependent Claim 18 words
A method according to claim 5 wherein the binder in the photobleachable layer is a styrene-allyl alcohol copolymer.
Claim 8
Dependent Claim 18 words
A method according to claim 6 wherein the solvent used in step E is toluene, xylene or trichloroethylene.
Claim 9
Dependent Claim 14 words
A method according to claim 7 wherein the barrier layer polymer is poly(vinyl alcohol).
Claim 10
Dependent Claim 25 words
A method according to claim 3 wherein the binder in the photobleachable layer is also aqueous alkali-soluble and steps E and F are accomplished simultaneously.
Claim 11
Dependent Claim 15 words
A method according to claim 9 wherein the binder in the photobleachable layer is poly(vinylpyrrolidone).
Claim 12
Dependent Claim 14 words
A method according to claim 10 wherein the barrier layer polymer is poly(vinyl alcohol).
Claim 13
Dependent Claim 44 words
A photolithographic combination comprising a etchable substrate; a positive-working photoresist layer deposited thereon; an aqueous alkali-soluble, optically transparent polymeric barrier layer on said photoresist layer; and a photobleachable layer comprising a polymeric binder and at least one photobleachable compound deposited on said barrier layer.
Claim 14
Dependent Claim 44 words
A photolithographic combination comprising a etchable substrate; a positive-working photoresist layer deposited thereon; an aqueous alkali-soluble, optically transparent polymeric barrier layer on said photoresist layer; and a photobleachable layer comprising a polymeric binder and at least one photobleachable compound deposited on said barrier layer.
Claim 15
Dependent Claim 41 words
A combination according to claim 12 wherein the barrier layer polymer is a water-soluble polymer which is also soluble in a medium which is non-aggressive to said photoresist layer and substantially resistant to any solvent used to deposit said photobleachable layer.
Claim 16
Dependent Claim 39 words
A combination according to claim 13 wherein the barrier layer polymer is at least one of poly(vinyl alcohol), poly(acrylic acid), poly(methacrylic acid), poly(vinylpyrrolidone) and poly(ethylene oxide) and has a weight average molecular weight in the range of about 2000-12,000.
Claim 17
Dependent Claim 23 words
A combination according to claim 14 wherein the photoresist layer comprises a novolak or poly(vinylphenol) resin containing a material capable of photoinitiated degradation.
Claim 18
Dependent Claim 17 words
A combination according to claim 15 wherein the thickness of the barrier layer is about 300-2500 Angstroms.
Claim 19
Dependent Claim 18 words
A combination according to claim 16 wherein the binder in the photobleachable layer is a styrene-allyl alcohol copolymer.
Claim 20
Dependent Claim 14 words
A combination according to claim 17 wherein the barrier layer polymer is poly(vinyl alcohol).
Claim 21
Dependent Claim 16 words
A combination according to claim 14 wherein the binder in the photobleachable layer is also alkalisoluble
Claim 22
Dependent Claim 23 words
A combination according to claim 19 wherein the photoresist layer comprises a novolak or poly(vinylphenol) resin containing a material capable of photoinitiated degradation.
Claim 23
Dependent Claim 17 words
A combination according to claim 20 wherein the thickness of the barrier layer is about 300-2500 Angstroms.
Claim 24
Dependent Claim 15 words
A combination according to claim 21 wherein the binder in the photobleachable layer is poly(vinylpyrrolidone).
Claim 25
Dependent Claim 14 words
A combination according to claim 22 wherein the barrier layer polymer is poly(vinyl alcohol).

References Cited (Backward Citations)

US3567445A Cited
US3652273A Cited
US3965278A Cited
EP0110165A2 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-05-04 1990-11-03 1991-05-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-05-04 1994-11-03 1995-05-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-05-04 1998-11-03 1999-05-05 $7700.00 Window Closed / Lapsed

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