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US4663190A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing semiconductor element

Assignee: Resonac Corp
•
Filing: 1984-03-08
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Granted: 1987-05-05
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Expires: 2004-03-08
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Abstract

Abstract A semiconductor element excellent in moisture resistance and thermal fatigue properties can be produced by forming a seal coating on at least part of the surface of semiconductor material, said seal coating being a cured resin obtained from an epoxy resin composition comprising (i) an epoxy resin, (ii) an organic dibasic acid dihydrazide and (iii) an imidazole.

Inventors

  • 👤 Koei Fujita
  • 👤 Yuji Aimono

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 20:39
CPC Classifications
H; H10; H10W; H10W74/00; H10W74/40; H10W74/47; C; C08; C08G; C08G59/00; C08G59/18; C08G59/40; C08G59/4007; C08G59/4014; C08G59/4035; C08G59/50; C08G59/56; H10W72/00; H10W74/473; H10W76/00; H10W76/40; H10W76/42; H10W76/47

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 120 words
A process for producing a semiconductor element which comprises forming a seal coating on at least part of the surface of a body of semiconductor material, said seal coating being a cured resin obtained from an epoxy resin composition comprising (i) an epoxy resin having at least one epoxy group in its molecule, (ii) an organic dibasic acid dihydrazide in an amount of 3 to 20 moles per 100 moles of the epoxy compound, and (iii) an imidazole of the formula: ##STR3## wherein R 1 is hydrogen, a methyl, ethyl or a hydroxymethyl group; and R 2 is a methyl, ethyl or a phenyl group, in an amount of 1 to 7 moles per 100 moles of the epoxy resin.
Claim 2
Dependent Claim 120 words
A process for producing a semiconductor element which comprises forming a seal coating on at least part of the surface of a body of semiconductor material, said seal coating being a cured resin obtained from an epoxy resin composition comprising (i) an epoxy resin having at least one epoxy group in its molecule, (ii) an organic dibasic acid dihydrazide in an amount of 3 to 20 moles per 100 moles of the epoxy compound, and (iii) an imidazole of the formula: ##STR3## wherein R 1 is hydrogen, a methyl, ethyl or a hydroxymethyl group; and R 2 is a methyl, ethyl or a phenyl group, in an amount of 1 to 7 moles per 100 moles of the epoxy resin.
Claim 3
Dependent Claim 16 words
A process according to claim 1, wherein the epoxy resin is an epichlorhydrin-bisphenol type epoxy resin.
Claim 4
Dependent Claim 16 words
A process according to claim 1, wherein the epoxy resin is a novolac type epoxy resin.
Claim 5
Dependent Claim 33 words
A process according to claim 1, wherein the organic dibasic adid dihydrazide is obtained from a dibasic acid selected from the group consisting of succinic acid, malonic acid, adipic acid and isophthalic acid.
Claim 6
Dependent Claim 15 words
A process according to claim 1, wherein the imidazole is 2-ethyl-4-methyl-5-hydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole or 2-ethyl-4,5-dihydroxymethylimidazole.
Claim 7
Dependent Claim 23 words
A process according to claim 1, wherein the semiconductor material is a diode, a thyristor, a power transistor or a metal-oxide semiconductor transistor.
Claim 8
Dependent Claim 117 words
A semiconductor element comprising a body of semiconductor material provided with a layer of cured resin over at least part of the surface thereof, said cured resin having been obtained from an epoxy resin composition comprising (i) an epoxy resin having at least one epoxy group in its molecule, (ii) an organic dibasic acid dihydrazide in an amount of 3 to 20 moles per 100 moles of the epoxy resin, and (iii) an imidazole of the formula: ##STR4## wherein R 1 is hydrogen, a methyl, ethyl or a hydroxymethyl group; and R 2 is a lower methyl, ethyl or a phenyl group, in an amount of 1 to 7 moles per 100 moles of the epoxy resin.
Claim 9
Dependent Claim 117 words
A semiconductor element comprising a body of semiconductor material provided with a layer of cured resin over at least part of the surface thereof, said cured resin having been obtained from an epoxy resin composition comprising (i) an epoxy resin having at least one epoxy group in its molecule, (ii) an organic dibasic acid dihydrazide in an amount of 3 to 20 moles per 100 moles of the epoxy resin, and (iii) an imidazole of the formula: ##STR4## wherein R 1 is hydrogen, a methyl, ethyl or a hydroxymethyl group; and R 2 is a lower methyl, ethyl or a phenyl group, in an amount of 1 to 7 moles per 100 moles of the epoxy resin.
Claim 10
Dependent Claim 85 words
An epoxy resin composition comprising (i) an epoxy resin having at least one epoxy group in its molecule, (ii) an organic dibasic acid dihydrazide in an amount of 3 to 20 moles per 100 moles of the epoxy resin, and (iii) an imidazole of the formula: ##STR5## wherein R 1 is a hydrogen, a methyl, ethyl or a hydroxymethyl group; and R 2 is methyl, ethyl or a phenyl group, in an amount of 1 to 7 moles per 100 moles of the epoxy resin.
Claim 11
Dependent Claim 85 words
An epoxy resin composition comprising (i) an epoxy resin having at least one epoxy group in its molecule, (ii) an organic dibasic acid dihydrazide in an amount of 3 to 20 moles per 100 moles of the epoxy resin, and (iii) an imidazole of the formula: ##STR5## wherein R 1 is a hydrogen, a methyl, ethyl or a hydroxymethyl group; and R 2 is methyl, ethyl or a phenyl group, in an amount of 1 to 7 moles per 100 moles of the epoxy resin.
Claim 12
Dependent Claim 15 words
A composition according to claim 8, wherein the epoxy resin is an epichlorhydrin-bisphenol epoxy resin.
Claim 13
Dependent Claim 16 words
A composition according to claim 8, wherein the epoxy resin is a novolac type epoxy resin.
Claim 14
Dependent Claim 33 words
A composition according to claim 8, wherein the organic dibasic acid dihydrazide is obtained from a dibasic acid selected from the group consisting of succinic acid, malonic acid, adipic acid and isophthalic acid.
Claim 15
Dependent Claim 15 words
A composition according to claim 8, wherein the imidazole is 2-ethyl-4-methyl-5-hydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole or 2-ethyl-4,5-dihydroxymethylimidazole.
Claim 16
Dependent Claim 24 words
A semiconductor element according to claim 7, wherein the semiconductor material is a diode, a thyristor, a power transistor or a metal-oxide semiconductor transistor.
Claim 17
Dependent Claim 19 words
A process according to claim 1, wherein R 1 is a methyl group and R 2 is phenyl group.
Claim 18
Dependent Claim 21 words
A process according to claim 2, wherein the epichlorohydrin-bisphenol epoxy resin is obtained from bisphenol A or bisphenol F and epichlorohydrin.
Claim 19
Dependent Claim 25 words
A process according to claim 3, wherein the novolac epoxy resin is obtained from a phenol novolac resin or a cresol novolac resin and epichlorohydrin.
Claim 20
Dependent Claim 21 words
A semiconductor element according to claim 7, wherein R 1 is a methyl group and R 2 is a phenyl group.
Claim 21
Dependent Claim 20 words
A composition according to claim 8, wherein R 1 is a methyl group and R 2 is a phenyl group.
Claim 22
Dependent Claim 21 words
A composition according to claim 9, wherein the epichlorohydrin-bisphenol epoxy resin is obtained from bisphenol A or bisphenol F and epichlorohydrin.
Claim 23
Dependent Claim 25 words
A composition according to claim 10, wherein the novolac epoxy resin is obtained from a phenol novolac resin or a cresol novolac resin and epichlorohydrin.

References Cited (Backward Citations)

US4327369A Cited
US4268656A Cited
US4358571A Cited
US4423094A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-05-04 1990-11-03 1991-05-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-05-04 1994-11-03 1995-05-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-05-04 1998-11-03 1999-05-05 $7700.00 Window Closed / Lapsed

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