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US4657809A Expired / Lapsed US ⏱️ 0.0 years remaining

Fire retardant compositions and use thereof

Assignee: Individual
•
Filing: 1986-08-12
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Granted: 1987-04-14
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Expires: 2006-08-12
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Abstract

Abstract A fire retardant composition comprising, in percent by weight of the non-volatile solids therein, a non-fibrous aqueous mixture of: (a) 25-90% of an emulsified halogen containing vinyl polymer limited to a maximum bound halogen of 58% on a dry polymer weight basis, selected to bind the composition to a combustible, resilient, foamed or fibrous substrate; (b) 0-4.8% of a metal oxide gas and fume limiting compound; and (c) 1-40% of an afterglow limiting component selected from halogenated naturally occurring oils and fats, having a maximum halogen content of 50%, and organo phosphonates, halogenated organo phosphonates and substituted organo phosphonates.

Inventors

  • 👤 Larry G. Eskind

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 23:48
CPC Classifications
C; C08; C08K; C08K13/00; C08K13/02; Y; Y10; Y10S; Y10S428/00; Y10S428/92; Y10S428/921; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249954; Y10T428/249955; Y10T428/249958

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 102 words
A fire retardant composition comprising, in percent by weight of the non-volatile solids therein, a non-fibrous aqueous mixture of: (a) 25-90% of an emulsified halogen containing vinyl polymer of no more than 58% bound chlorine on dry weight basis selected to bind the composition to a combustible, resilient, foamed or fibrous substrate; (b) not more than 4.8% of a metal oxide gas and fume limiting compound; and (c) 1-40% of an afterglow limiting component selected from halogenated naturally occurring oils and fats, halogenated to no more than 50% on dry weight basis, and organo phosphonates, halogenated organo phosphonates, and substituted organo phosphonates.
Claim 2
Dependent Claim 102 words
A fire retardant composition comprising, in percent by weight of the non-volatile solids therein, a non-fibrous aqueous mixture of: (a) 25-90% of an emulsified halogen containing vinyl polymer of no more than 58% bound chlorine on dry weight basis selected to bind the composition to a combustible, resilient, foamed or fibrous substrate; (b) not more than 4.8% of a metal oxide gas and fume limiting compound; and (c) 1-40% of an afterglow limiting component selected from halogenated naturally occurring oils and fats, halogenated to no more than 50% on dry weight basis, and organo phosphonates, halogenated organo phosphonates, and substituted organo phosphonates.
Claim 3
Dependent Claim 36 words
A fire retardant composition in accordance with claim 1, wherein said halogen containing vinyl polymer is selected from vinyl chloride and vinylidine dichloride polymers and copolymers containing a maximum of 58% chlorine on dry weight basis.
Claim 4
Dependent Claim 35 words
A fire retardant composition in accordance with claim 2, wherein said copolymers are formed with ethylene and vinyl chloride comonomers constituting a polymeric bound chlorine content of no more than 50% on dry weight basis.
Claim 5
Dependent Claim 24 words
A fire retardant composition in accordance with claim 2, wherein said copolymers are formed with an acrylic comonomer selected from acrylic and methacrylic esters.
Claim 6
Dependent Claim 53 words
A fire retardant composition in accordance with claim 2, wherein said metal oxide is selected from antimony trioxide, antimony tetroxide, antimony pentoxide, aluminum oxide, barium oxide, boron oxide, calcium oxide, silicon dioxide, stannic oxide, stannous oxide, titanium dioxide and zinc oxide at a level of no more than 4.8% on dry weight basis.
Claim 7
Dependent Claim 16 words
A fire retardant composition in accordance with claim 5, wherein said metal oxide is antimony pentoxide.
Claim 8
Dependent Claim 20 words
A fire retardant composition in accordance with claim 2, wherein said afterglow limiting component is a hydroxyl containing oligomeric phosphonate.
Claim 9
Dependent Claim 32 words
A fire retardant composition in accordance with claim 2, wherein said halogen containing vinyl polymer content is 40-90%, said metal oxide content is 1-4.5%, and said afterglow limiting compound content is 10-40%.
Claim 10
Dependent Claim 25 words
A fire retardant composition in accordance with claim 1, wherein halogen containing vinyl polymer content is 60-90% and said afterglow limiting component content is 20-40%.
Claim 11
Dependent Claim 51 words
A fire retardant composition in accordance with claim 1, wherein said halogen containing vinyl polymer content is about 60% of a polyvinylidine dichloride-co-2-ethyl hexyl acrylate polymer; said metal oxide content is about 4.8% of antimony pentoxide; and said afterglow limiting component content is about 20.2% of a hydroxyl containing oligomeric phosphonate.
Claim 12
Dependent Claim 100 words
A resilient foamed combustible substrate containing an effective amount sufficient to impart fire retardancy thereto of a fire retardant composition comprising, in percent by weight of the non-volatile solids therein, an aqueous mixture of: (a) 25-90% of an emulsified halogen containing vinyl polymer selected to bind the composition to a combustible, resilient, foamed or fibrous substrate; (b) 0-4.8% of a metal oxide gas and fume limiting compound; and (c) 1-40% of an afterglow limiting component selected from halogenated naturally occurring oils and fats, containing a maximum of 50% bound chlorine and organo phosphonates, halogenated organo phosphonates and substituted organo phosphonates.
Claim 13
Dependent Claim 100 words
A resilient foamed combustible substrate containing an effective amount sufficient to impart fire retardancy thereto of a fire retardant composition comprising, in percent by weight of the non-volatile solids therein, an aqueous mixture of: (a) 25-90% of an emulsified halogen containing vinyl polymer selected to bind the composition to a combustible, resilient, foamed or fibrous substrate; (b) 0-4.8% of a metal oxide gas and fume limiting compound; and (c) 1-40% of an afterglow limiting component selected from halogenated naturally occurring oils and fats, containing a maximum of 50% bound chlorine and organo phosphonates, halogenated organo phosphonates and substituted organo phosphonates.
Claim 14
Independent Claim 124 words
A method of reducing the flammability of a resilient combustible foamed article comprising applying to said article an effective amount of a fire retardant composition comprising, in percent by weight of the non-volatile solids therein, an aqueous mixture of: (a) 25-90% of an emulsified halogen containing vinyl polymer, having a maximum of 58% chlorine on a dry weight basis, selected to bind the composition to a combustible, resilient, foamed or fibrous substrate; (b) not more than 4.8% of a metal oxide gas and fume limiting compound; and (c) 1-40% of an afterglow limiting component selected from halogenated naturally occurring oils and fats, having a maximum halogen content of 50% chlorine on dry weight basis, and organo phosphonates, halogenated organo phosphonates and substituted organo phosphonates.
Claim 15
Independent Claim 124 words
A method of reducing the flammability of a resilient combustible foamed article comprising applying to said article an effective amount of a fire retardant composition comprising, in percent by weight of the non-volatile solids therein, an aqueous mixture of: (a) 25-90% of an emulsified halogen containing vinyl polymer, having a maximum of 58% chlorine on a dry weight basis, selected to bind the composition to a combustible, resilient, foamed or fibrous substrate; (b) not more than 4.8% of a metal oxide gas and fume limiting compound; and (c) 1-40% of an afterglow limiting component selected from halogenated naturally occurring oils and fats, having a maximum halogen content of 50% chlorine on dry weight basis, and organo phosphonates, halogenated organo phosphonates and substituted organo phosphonates.
Claim 16
Dependent Claim 37 words
A method of reducing flammability in accordance with claim 12, wherein said fire retardant composition is applied to the article by brushing or spraying, whereby substantially only the surface of the article receives said fire retardant composition.
Claim 17
Dependent Claim 35 words
A method of reducing flammability in accordance with claim 12, wherein said fire retardant composition is applied by soaking the article in said composition whereby the article receives said composition on its surface and internally.
Claim 18
Dependent Claim 26 words
A method of reducing flammability in accordance with claim 12 wherein said foamed article is formed from a polymer selected from polyurethane, polystyrene-co-butadiene-1,3 and natural rubber.
Claim 19
Dependent Claim 20 words
A method of reducing flammability in accordance with claim 15, wherein said foamed article is formed from a polyurethane polymer.
Claim 20
Dependent Claim 39 words
A method of reducing flammability in accordance with claim 12, wherein said halogen containing vinyl polymer, containing a maximum of 58% bound chlorine on a dry weight basis, is selected from vinyl chloride and vinylidine dichloride polymers and copolymers.
Claim 21
Dependent Claim 57 words
A method of reducing flammability in accordance with claim 17, wherein said metal oxide is selected from antimony trioxide, antimony tetroxide, antimony pentoxide, aluminum oxide, barium oxide, boron oxide, calcium oxide, silicon dioxide, stannic oxide, stannous oxide, titanium dioxide and zinc oxide and limited to a maximum of 4.8% on a dry weight basis of the composition.
Claim 22
Dependent Claim 59 words
A method of reducing flammability in accordance with claim 18, wherein said halogen containing vinyl polymer limited to a maximum bound chlorine content of 58% on dry weight basis content is 40-90%, said metal oxide content is 4.5%, and said afterglow limiting component content is 10-40% with halogenated afterglow limiting components having a maximum bound chlorine content of 50%.
Claim 23
Dependent Claim 52 words
A method of reducing flammability in accordance with claim 19, wherein said halogen containing vinyl polymer content is about 75% of a polyvinylidine dichloride-co-2-ethyl hexyl acrylate copolymer; said metal oxide content is about 4.8% of antimony pentoxide, and said afterglow limiting component content is about 20.2% of a hydroxyl containing oligomeric phosphonate.
Claim 24
Independent Claim 22 words
A method for reducing or eliminating melting and dripping in accordance with claims 13 and 14 when applied to the resilient substrate.
Claim 25
Dependent Claim 30 words
A method for reducing flammability in accordance with claim 21, whereby an intumescent char is formed that substantially protects that substrate from further damage when in contact with a flame.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-04-13 1990-10-13 1991-04-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-04-13 1994-10-13 1995-04-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-04-13 1998-10-13 1999-04-14 $7700.00 Window Closed / Lapsed

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