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US4655846A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of pressure pulse cleaning a tube bundle heat exchanger

Assignee: Anco Engineers Inc
•
Filing: 1985-06-06
•
Granted: 1987-04-07
•
Expires: 2005-06-06
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Abstract

Abstract The present invention relates to an improved method of cleaning a tube bundle heat exchanger by removing the buildup of sedimentation or "sludge" which accumulates in the bottom or at other elevations of a heat exchanger vessel through utilization of a repetitive shock wave induced in the liquid layer above the sludge. The shock waves are induced by air-gun type pressure pulse shock wave sources or pressurized gas-type pressure pulse shock wave sources. The shock wave serves to effectively and safely loosen the products of corrosion and other elements which settle at the bottom of the heat exchanger or steam generator and thereby facilitates their easy removal through flushing and vacuuming the vessel.

Inventors

  • 👤 Terry D. Scharton
  • 👤 George B. Taylor

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 16:53
CPC Classifications
F; F28; F28G; F28G7/00; F28G7/005

Claims Analysis

Total Claims: 88
Claim 1
Independent Claim 383 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the bottom of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a thick metal plate known as a tube sheet near the lower portion of the tube bundle heat exchanger wall's interior surface, the tube sheet serving to support the lower ends of a multiplicity of heat exchanger tubes within the tube bundle heat exchanger, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and above the tube sheet, the method of removing the pile of sludge which settles on the tube sheet comprising: a. locating at least one air-gun type pressure pulse shock wave source outside the tube bundle heat exchanger so as to be able to introduce pressure pulse shock waves through one or more of the multiplicity of hand holes, manways, drain lines and vents; b. filling said tube bundle heat exchanger with a liquid to a level above said pile of sludge; c. activating the at least one air-gun type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid; and f. draining the liquid from the heat exchanger and removing said at least one air-gun type pressure pulse shock wave source.
Claim 2
Independent Claim 383 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the bottom of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a thick metal plate known as a tube sheet near the lower portion of the tube bundle heat exchanger wall's interior surface, the tube sheet serving to support the lower ends of a multiplicity of heat exchanger tubes within the tube bundle heat exchanger, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and above the tube sheet, the method of removing the pile of sludge which settles on the tube sheet comprising: a. locating at least one air-gun type pressure pulse shock wave source outside the tube bundle heat exchanger so as to be able to introduce pressure pulse shock waves through one or more of the multiplicity of hand holes, manways, drain lines and vents; b. filling said tube bundle heat exchanger with a liquid to a level above said pile of sludge; c. activating the at least one air-gun type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid; and f. draining the liquid from the heat exchanger and removing said at least one air-gun type pressure pulse shock wave source.
Claim 3
Dependent Claim 28 words
The invention as defined in claim 1 wherein said tube bundle heat exchanger is filled with liquid to a level approximately 12 inches above the pile of sludge.
Claim 4
Dependent Claim 12 words
The invention as defined in claim 1 wherein said liquid is water.
Claim 5
Dependent Claim 28 words
The invention as defined in claim 3 wherein said tube bundle heat exchanger is filled with water to a level approximately 12 inches above the pile of sludge.
Claim 6
Dependent Claim 29 words
The invention as defined in claim 1, comprising the further step of flushing the tube sheet with a liquid after the heat exchanger is drained to remove remaining debris.
Claim 7
Dependent Claim 70 words
The invention as defined in claim 1 wherein the continuing shock wave impact and repetitive explosive transient shock waves and resultant liquid motion serves to permit the sludge to remain in suspension in said liquid and the heat exchanger is continuously flushed with said liquid which is circulated through an external cleaning system to remove suspended and dissolved contaminants from said liquid before it is returned to the heat exchanger.
Claim 8
Dependent Claim 21 words
The invention as defined in claim 6 wherein the external cleaning of the liquid is accomplished by the method of filtering.
Claim 9
Dependent Claim 21 words
The invention as defined in claim 6 wherein the external cleaning of the liquid is accomplished by the method of ion-exchange.
Claim 10
Dependent Claim 14 words
The invention as defined in claim 1 wherein said liquid is a chemical solvent.
Claim 11
Dependent Claim 15 words
The invention as defined in claim 1 wherein said heat exchanger is a steam generator.
Claim 12
Independent Claim 387 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the bottom of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a thick metal plate known as a tube sheet near the lower portion of the tube bundle heat exchanger wall's interior surface, the tube sheet serving to support the lower ends of a multiplicity of heat exchanger tubes within the tube bundle heat exchanger, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and above the tube sheet, the method of removing the pile of sludge which settles on the tube sheet comprising: a. introducing at least one air-gun type pressure pulse shock wave source through one or more of the multiplicity of hand holes, manways, drain lines and vents such that the at least one air-gun type pressure pulse shock wave source is located inside the tube bundle heat exchanger; b. filling said tube bundle heat exchanger with a liquid to a level above said pile of sludge; c. activating the at least one air-gun type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid; and f. draining the liquid from the heat exchanger and removing said at least one air-gun type pressure pulse shock wave source.
Claim 13
Independent Claim 387 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the bottom of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a thick metal plate known as a tube sheet near the lower portion of the tube bundle heat exchanger wall's interior surface, the tube sheet serving to support the lower ends of a multiplicity of heat exchanger tubes within the tube bundle heat exchanger, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and above the tube sheet, the method of removing the pile of sludge which settles on the tube sheet comprising: a. introducing at least one air-gun type pressure pulse shock wave source through one or more of the multiplicity of hand holes, manways, drain lines and vents such that the at least one air-gun type pressure pulse shock wave source is located inside the tube bundle heat exchanger; b. filling said tube bundle heat exchanger with a liquid to a level above said pile of sludge; c. activating the at least one air-gun type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid; and f. draining the liquid from the heat exchanger and removing said at least one air-gun type pressure pulse shock wave source.
Claim 14
Dependent Claim 28 words
The invention as defined in claim 11 wherein said tube bundle heat exchanger is filled with liquid to a level approximately 12 inches above the pile of sludge.
Claim 15
Dependent Claim 12 words
The invention as defined in claim 11 wherein said liquid is water.
Claim 16
Dependent Claim 28 words
The invention as defined in claim 13 wherein said tube bundle heat exchanger is filled with water to a level approximately 12 inches above the pile of sludge.
Claim 17
Dependent Claim 29 words
The invention as defined in claim 11, comprising the further step of flushing the tube sheet with a liquid after the heat exchanger is drained to remove remaining debris.
Claim 18
Dependent Claim 70 words
The invention as defined in claim 11 wherein the continuing shock wave impact and repetitive explosive transient shock waves and resultant liquid motion serves to permit the sludge to remain in suspension in the liquid and the heat exchanger is continuously flushed with said liquid which is circulated through an external cleaning system to remove suspended and dissolved contaminants from the liquid before it is returned to the heat exchanger.
Claim 19
Dependent Claim 21 words
The invention as defined in claim 16 wherein the external cleaning of the liquid is accomplished by the method of filtering.
Claim 20
Dependent Claim 21 words
The invention as defined in claim 16 wherein the external cleaning of the liquid is accomplished by the method of ion-exchange.
Claim 21
Dependent Claim 14 words
The invention as defined in claim 11 wherein said liquid is a chemical solvent.
Claim 22
Dependent Claim 15 words
The invention as defined in claim 11 wherein said heat exchanger is a steam generator.
Claim 23
Independent Claim 424 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the tube support plates of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a series of tube support plates arranged transverse to and sequentially spaced along the longitudinal axis of a multiplicity of heat exchanger tubes and forming junctions therewith, the tube bundle heat exchanger further characterized by a thick metal plate known as a tube sheet near the lower portion of the heat exchanger wall, the tube sheet serving to support the lower ends of the heat exchanger tubes, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and along the height of the tube bundle heat exchanger, the method of removing the pile of sludge which settles on the tube support plates and the junctions between the heat exchanger tubes and the tube support plates, comprising: a. locating at least one air-gun type pressure pulse shock wave source outside the tube bundle heat exchanger so as to be able to introduce pressure pulse waves through one or more of the multiplicity of hand holes, manways, drain lines and vents; b. filling said tube bundle heat exchanger with a liquid to a level at or above said tube support plate to be cleaned; c. activating the at least one air-gun type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge and into the junctions between the tube support plate and the heat exchanger tubes such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; and e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid.
Claim 24
Independent Claim 424 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the tube support plates of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a series of tube support plates arranged transverse to and sequentially spaced along the longitudinal axis of a multiplicity of heat exchanger tubes and forming junctions therewith, the tube bundle heat exchanger further characterized by a thick metal plate known as a tube sheet near the lower portion of the heat exchanger wall, the tube sheet serving to support the lower ends of the heat exchanger tubes, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and along the height of the tube bundle heat exchanger, the method of removing the pile of sludge which settles on the tube support plates and the junctions between the heat exchanger tubes and the tube support plates, comprising: a. locating at least one air-gun type pressure pulse shock wave source outside the tube bundle heat exchanger so as to be able to introduce pressure pulse waves through one or more of the multiplicity of hand holes, manways, drain lines and vents; b. filling said tube bundle heat exchanger with a liquid to a level at or above said tube support plate to be cleaned; c. activating the at least one air-gun type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge and into the junctions between the tube support plate and the heat exchanger tubes such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; and e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid.
Claim 25
Dependent Claim 32 words
The invention as defined in claim 21 comprising the further step of draining the liquid from the heat exchanger and removing said at least one air-gun type pressure pulse shock wave source.
Claim 26
Dependent Claim 25 words
The invention as defined in claim 21 wherein said tube bundle heat exchanger is filled with liquid and the level of liquid is selectively varied.
Claim 27
Dependent Claim 12 words
The invention as defined in claim 21 wherein said liquid is water.
Claim 28
Dependent Claim 29 words
The invention as defined in claim 22, comprising the further step of flushing the tube sheet with a liquid after the heat exchanger is drained to remove remaining debris.
Claim 29
Dependent Claim 70 words
The invention as defined in claim 21 wherein the continuing shock wave impact and repetitive explosive transient shock waves and resultant liquid motion serves to permit the sludge to remain in suspension in said liquid and the heat exchanger is continuously flushed with said liquid which is circulated through an external cleaning system to remove suspended and dissolved contaminants from said liquid before it is returned to the heat exchanger.
Claim 30
Dependent Claim 21 words
The invention as defined in claim 26 wherein the external cleaning of the liquid is accomplished by the method of filtering.
Claim 31
Dependent Claim 21 words
The invention as defined in claim 26 wherein the external cleaning of the liquid is accomplished by the method of ion-exchange.
Claim 32
Dependent Claim 14 words
The invention as defined in claim 21 wherein said liquid is a chemical solvent.
Claim 33
Dependent Claim 15 words
The invention as defined in claim 21 wherein said heat exchanger is a steam generator.
Claim 34
Independent Claim 429 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the tube support plates of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a series of tube support plates arranged transverse to and sequentially spaced along the longitudinal axis of a multiplicity of heat exchanger tubes and forming junctions therewith, the tube bundle heat exchanger further characterized by a thick metal plate known as a tube sheet near the lower portion of the heat exchanger wall, the tube sheet serving to support the lower ends of the heat exchanger tubes, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and along the height of the tube bundle heat exchanger, the method of removing the pile of sludge which settles on the tube support plates and the junctions between the heat exchanger tubes and the tube support plates, comprising: a. introducing at least one air-gun type pressure pulse shock wave source through one or more of the multiplicity of hand holes, manways, drain lines and vents such that the at least one air-gun type pressure pulse shock wave source is located inside the tube bundle heat exchanger; b. filling said tube bundle heat exchanger with a liquid to a level at or above said tube support plate to be cleaned; c. activating the at least one air-gun type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge and into the junctions between the tube support plate and the heat exchanger tubes such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; and e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid.
Claim 35
Independent Claim 429 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the tube support plates of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a series of tube support plates arranged transverse to and sequentially spaced along the longitudinal axis of a multiplicity of heat exchanger tubes and forming junctions therewith, the tube bundle heat exchanger further characterized by a thick metal plate known as a tube sheet near the lower portion of the heat exchanger wall, the tube sheet serving to support the lower ends of the heat exchanger tubes, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and along the height of the tube bundle heat exchanger, the method of removing the pile of sludge which settles on the tube support plates and the junctions between the heat exchanger tubes and the tube support plates, comprising: a. introducing at least one air-gun type pressure pulse shock wave source through one or more of the multiplicity of hand holes, manways, drain lines and vents such that the at least one air-gun type pressure pulse shock wave source is located inside the tube bundle heat exchanger; b. filling said tube bundle heat exchanger with a liquid to a level at or above said tube support plate to be cleaned; c. activating the at least one air-gun type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge and into the junctions between the tube support plate and the heat exchanger tubes such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; and e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid.
Claim 36
Dependent Claim 32 words
The invention as defined in claim 31 comprising the further step of draining the liquid from the heat exchanger and removing said at least one air-gun type pressure pulse shock wave source.
Claim 37
Dependent Claim 25 words
The invention as defined in claim 31 wherein said tube bundle heat exchanger is filled with liquid and the level of liquid is selectively varied.
Claim 38
Dependent Claim 12 words
The invention as defined in claim 31 wherein said liquid is water.
Claim 39
Dependent Claim 29 words
The invention as defined in claim 32, comprising the further step of flushing the tube sheet with a liquid after the heat exchanger is drained to remove remaining debris.
Claim 40
Dependent Claim 70 words
The invention as defined in claim 31 wherein the continuing shock wave impact and repetivie explosive transient shock waves and resultant liquid motion serves to permit the sludge to remain in suspension in said liquid and the heat exchanger is continuously flushed with said liquid which is circulated through an external cleaning system to remove suspended and dissolved contaminants from the liquid before it is returned to the heat exchanger.
Claim 41
Dependent Claim 21 words
The invention as defined in claim 36 wherein the external cleaning of the liquid is accomplished by the method of filtering.
Claim 42
Dependent Claim 21 words
The invention as defined in claim 36 wherein the external cleaning of the liquid is accomplished by the method of ion-exchange.
Claim 43
Dependent Claim 14 words
The invention as defined in claim 31 wherein said liquid is a chemical solvent.
Claim 44
Dependent Claim 15 words
The invention as defined in claim 31 wherein said heat exchanger is a steam generator.
Claim 45
Independent Claim 383 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the bottom of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a thick metal plate known as a tube sheet near the lower portion of the tube bundle heat exchanger wall's interior surface, the tube sheet serving to support the lower ends of a multiplicity of heat exchanger tubes within the tube bundle heat exchanger, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and above the tube sheet, the method of removing the pile of sludge which settles on the tube sheet comprising: a. locating at least one pressurized gas-type pressure pulse shock wave source outside the tube bundle heat exchanger so as to be able to introduce pressure pulse shock waves through one or more of the multiplicity of hand holes, manways, drain lines and vents; b. filling said tube bundle heat exchanger with a liquid to a level above said pile of sludge; c. activating the at least one pressurized gas-type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid; and f. draining the liquid from the heat exchanger and removing said at least one pressurized gas-type pressure pulse shock wave source.
Claim 46
Independent Claim 383 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the bottom of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a thick metal plate known as a tube sheet near the lower portion of the tube bundle heat exchanger wall's interior surface, the tube sheet serving to support the lower ends of a multiplicity of heat exchanger tubes within the tube bundle heat exchanger, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and above the tube sheet, the method of removing the pile of sludge which settles on the tube sheet comprising: a. locating at least one pressurized gas-type pressure pulse shock wave source outside the tube bundle heat exchanger so as to be able to introduce pressure pulse shock waves through one or more of the multiplicity of hand holes, manways, drain lines and vents; b. filling said tube bundle heat exchanger with a liquid to a level above said pile of sludge; c. activating the at least one pressurized gas-type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid; and f. draining the liquid from the heat exchanger and removing said at least one pressurized gas-type pressure pulse shock wave source.
Claim 47
Dependent Claim 28 words
The invention as defined in claim 41 wherein said tube bundle heat exchanger is filled with liquid to a level approximately 12 inches above the pile of sludge.
Claim 48
Dependent Claim 12 words
The invention as defined in claim 41 wherein said liquid is water.
Claim 49
Dependent Claim 28 words
The invention as defined in claim 43 wherein said tube bundle heat exchanger is filled with water to a level approximately 12 inches above the pile of sludge.
Claim 50
Dependent Claim 29 words
The invention as defined in claim 41, comprising the further step of flushing the tube sheet with a liquid after the heat exchanger is drained to remove remaining debris.
Claim 51
Dependent Claim 70 words
The invention as defined in claim 41 wherein the continuing shock wave impact and repetitive explosive transient shock waves and resultant liquid motion serves to permit the sludge to remain in suspension in said liquid and the heat exchanger is continuously flushed with said liquid which is circulated through an external cleaning system to remove suspended and dissolved contaminants from said liquid before it is returned to the heat exchanger.
Claim 52
Dependent Claim 21 words
The invention as defined in claim 46 wherein the external cleaning of the liquid is accomplished by the method of filtering.
Claim 53
Dependent Claim 21 words
The invention as defined in claim 46 wherein the external cleaning of the liquid is accomplished by the method of ion-exchange.
Claim 54
Dependent Claim 14 words
The invention as defined in claim 41 wherein said liquid is a chemical solvent.
Claim 55
Dependent Claim 15 words
The invention as defined in claim 41 wherein said heat exchanger is a steam generator.
Claim 56
Independent Claim 387 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the bottom of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a thick metal plate known as a tube sheet near the lower portion of the tube bundle heat exchanger wall's interior surface, the tube sheet serving to support the lower ends of a multiplicity of heat exchanger tubes within the tube bundle heat exchanger, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and above the tube sheet, the method of removing the pile of sludge which settles on the tube sheet comprising: a. introducing at least one pressurized gas-type pressure pulse shock wave source through one or more of the multiplicity of hand holes, manways, drain lines and vents such that the at least one pressurized gas-type pressure pulse shock wave source is located inside the tube bundle heat exchanger; b. filling said tube bundle heat exchanger with a liquid to a level above said pile of sludge; c. activating the at least one pressurized gas-type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid; and f. draining the liquid from the heat exchanger and removing said at least one pressurized gas-type pressure pulse shock wave source.
Claim 57
Independent Claim 387 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the bottom of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a thick metal plate known as a tube sheet near the lower portion of the tube bundle heat exchanger wall's interior surface, the tube sheet serving to support the lower ends of a multiplicity of heat exchanger tubes within the tube bundle heat exchanger, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and above the tube sheet, the method of removing the pile of sludge which settles on the tube sheet comprising: a. introducing at least one pressurized gas-type pressure pulse shock wave source through one or more of the multiplicity of hand holes, manways, drain lines and vents such that the at least one pressurized gas-type pressure pulse shock wave source is located inside the tube bundle heat exchanger; b. filling said tube bundle heat exchanger with a liquid to a level above said pile of sludge; c. activating the at least one pressurized gas-type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid; and f. draining the liquid from the heat exchanger and removing said at least one pressurized gas-type pressure pulse shock wave source.
Claim 58
Dependent Claim 28 words
The invention as defined in claim 51 wherein said tube bundle heat exchanger is filled with liquid to a level approximately 12 inches above the pile of sludge.
Claim 59
Dependent Claim 12 words
The invention as defined in claim 51 wherein said liquid is water.
Claim 60
Dependent Claim 28 words
The invention as defined in claim 53 wherein said tube bundle heat exchanger is filled with water to a level approximately 12 inches above the pile of sludge.
Claim 61
Dependent Claim 29 words
The invention as defined in claim 51, comprising the further step of flushing the tube sheet with a liquid after the heat exchanger is drained to remove remaining debris.
Claim 62
Dependent Claim 70 words
The invention as defined in claim 51 wherein the continuing shock wave impact and repetitive explosive transient shock waves and resultant liquid motion serves to permit the sludge to remain in suspension in said liquid and the heat exchanger is continuously flushed with said liquid which is circulated through an external cleaning system to remove suspended and dissolved contaminants from said liquid before it is returned to the heat exchanger.
Claim 63
Dependent Claim 21 words
The invention as defined in claim 56 wherein the external cleaning of the liquid is accomplished by the method of filtering.
Claim 64
Dependent Claim 21 words
The invention as defined in claim 56 wherein the external cleaning of the liquid is accomplished by the method of ion-exchange.
Claim 65
Dependent Claim 14 words
The invention as defined in claim 51 wherein said liquid is a chemical solvent.
Claim 66
Dependent Claim 15 words
The invention as defined in claim 51 wherein said heat exchanger is a steam generator.
Claim 67
Independent Claim 425 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the tube support plates of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a series of tube support plates arranged transverse to and sequentially spaced along the longitudinal axis of a multiplicity of heat exchanger tubes and forming junctions therewith, the tube bundle heat exchanger further characterized by a thick metal plate known as a tube sheet near the lower portion of the heat exchanger wall, the tube sheet serving to support the lower ends of the heat exchanger tubes, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and along the height of the tube bundle heat exchanger, the method of removing the pile of sludge which settles on the tube support plates and the junctions between the heat exchanger tubes and the tube support plates, comprising: a. locating at least one pressurized gas-type pressure pulse shock wave source outside the tube bundle heat exchanger so as to be able to introduce pressure pulse shock waves through one or more of the multiplicity of hand holes, manways, drain lines and vents; b. filling said tube bundle heat exchanger with a liquid to a level at or above said tube support plate to be cleaned; c. activating the at least one pressurized gas-type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge and into the junctions between the tube support plate and the heat exchanger tubes such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; and e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid.
Claim 68
Independent Claim 425 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the tube support plates of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a series of tube support plates arranged transverse to and sequentially spaced along the longitudinal axis of a multiplicity of heat exchanger tubes and forming junctions therewith, the tube bundle heat exchanger further characterized by a thick metal plate known as a tube sheet near the lower portion of the heat exchanger wall, the tube sheet serving to support the lower ends of the heat exchanger tubes, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and along the height of the tube bundle heat exchanger, the method of removing the pile of sludge which settles on the tube support plates and the junctions between the heat exchanger tubes and the tube support plates, comprising: a. locating at least one pressurized gas-type pressure pulse shock wave source outside the tube bundle heat exchanger so as to be able to introduce pressure pulse shock waves through one or more of the multiplicity of hand holes, manways, drain lines and vents; b. filling said tube bundle heat exchanger with a liquid to a level at or above said tube support plate to be cleaned; c. activating the at least one pressurized gas-type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge and into the junctions between the tube support plate and the heat exchanger tubes such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; and e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid.
Claim 69
Dependent Claim 32 words
The invention as defined in claim 61 comprising the further step of draining the liquid from the heat exchanger and removing said at least one pressurized gas-type pressure pulse shock wave source.
Claim 70
Dependent Claim 25 words
The invention as defined in claim 61 wherein said tube bundle heat exchanger is filled with liquid and the level of liquid is selectively varied.
Claim 71
Dependent Claim 12 words
The invention as defined in claim 61 wherein said liquid is water.
Claim 72
Dependent Claim 29 words
The invention as defined in claim 62, comprising the further step of flushing the tube sheet with a liquid after the heat exchanger is drained to remove remaining debris.
Claim 73
Dependent Claim 70 words
The invention as defined in claim 61 wherein the continuing shock wave impact and repetitive explosive transient shock waves and resultant liquid motion serves to permit the sludge to remain in suspension the the liquid and the heat exchanger is continuously flushed with said liquid which is circulated through an external cleaning system to remove suspended and dissolved contaminants from said liquid before it is returned to the heat exchanger.
Claim 74
Dependent Claim 21 words
The invention as defined in claim 66 wherein the external cleaning of the liquid is accomplished by the method of filtering.
Claim 75
Dependent Claim 21 words
The invention as defined in claim 66 wherein the external cleaning of the liquid is accomplished by the method of ion-exchange.
Claim 76
Dependent Claim 14 words
The invention as defined in claim 61 wherein said liquid is a chemical solvent.
Claim 77
Dependent Claim 15 words
The invention as defined in claim 61 wherein said heat exchanger is a steam generator.
Claim 78
Independent Claim 429 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the tube support plates of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a series of tube support plates arranged transverse to and sequentially spaced along the longitudinal axis of a multiplicity of heat exchanger tubes and forming junctions therewith, the tube bundle heat exchanger further characterized by a thick metal plate known as a tube sheet near the lower portion of the heat exchanger wall, the tube sheet serving to support the lower ends of the heat exchanger tubes, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and along the height of the tube bundle heat exchanger, the method of removing the pile of sludge which settles on the tube support plates and the junctions between the heat exchanger tubes and the tube support plates, comprising: a. introducing at least one pressurized gas-type pressure pulse shock wave source through one or more of the multiplicity of hand holes, manways, drain lines and vents such that the at least one pressurized gas-type pressure pulse shock wave source is located inside the tube bundle heat exchanger; b. filling said tube bundle heat exchanger with a liquid to a level at or above said tube support plate to be cleaned; c. activating the at least one pressurized gas-type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge and into the junctions between the tube support plate and the heat exchanger tubes such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; and e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid.
Claim 79
Independent Claim 429 words
A method of removing the products of corrosion, oxidation, sedimentation and comparable chemical reactions collectively known as sludge which settle on the tube support plates of a tube bundle heat exchanger and form a pile of sludge, the tube bundle heat exchanger characterized by a tube bundle heat exchanger wall and a series of tube support plates arranged transverse to and sequentially spaced along the longitudinal axis of a multiplicity of heat exchanger tubes and forming junctions therewith, the tube bundle heat exchanger further characterized by a thick metal plate known as a tube sheet near the lower portion of the heat exchanger wall, the tube sheet serving to support the lower ends of the heat exchanger tubes, the tube bundle heat exchanger wall further comprising a multiplicity of small holes known as hand holes, manways, drain lines and vents, located around its circumference and along the height of the tube bundle heat exchanger, the method of removing the pile of sludge which settles on the tube support plates and the junctions between the heat exchanger tubes and the tube support plates, comprising: a. introducing at least one pressurized gas-type pressure pulse shock wave source through one or more of the multiplicity of hand holes, manways, drain lines and vents such that the at least one pressurized gas-type pressure pulse shock wave source is located inside the tube bundle heat exchanger; b. filling said tube bundle heat exchanger with a liquid to a level at or above said tube support plate to be cleaned; c. activating the at least one pressurized gas-type pressure pulse shock wave source to generate a repetitive series of explosive transient shock waves into said liquid and from said liquid into said pile of sludge and into the junctions between the tube support plate and the heat exchanger tubes such that the explosive transient shock waves and resultant liquid motion serve to agitate and loosen the sludge; d. continuing the generation of repetitive, explosive, transient shock waves which are generated with pressure between approximately 50 pounds per square inch and 5000 pounds per square inch which result in energy predominantly in the frequency range between 1 Hertz and 1000 Hertz for each pulse to create transient shock waves which produce a pressure level of approximately 1/100th to 100 Bars in the liquid of Pressure at 1 meter; and e. continuing the shock wave impact for approximately 1 to 24 hours whereby the impact of the repetitive explosive transient shock waves and resultant liquid motion serves to mechanically agitate and move the sludge in the liquid.
Claim 80
Dependent Claim 32 words
The invention as defined in claim 71 comprising the further step of draining the liquid from the heat exchanger and removing said at least one pressurized gas-type pressure pulse shock wave source.
Claim 81
Dependent Claim 25 words
The invention as defined in claim 71 wherein said tube bundle heat exchanger is filled with liquid and the level of liquid is selectively varied.
Claim 82
Dependent Claim 12 words
The invention as defined in claim 71 wherein said liquid is water.
Claim 83
Dependent Claim 29 words
The invention as defined in claim 72, comprising the further step of flushing the tube sheet with a liquid after the heat exchanger is drained to remove remaining debris.
Claim 84
Dependent Claim 69 words
The invention as defined in claim 71 wherein the continuing shock wave impact and repetitive transient shock waves and resultant liquid motion serves to permit the sludge to remain in suspension in the liquid and the heat exchanger is continuously flushed with said liquid which is circulated through an external cleaning system to remove suspended and dissolved contaminants from the liquid before it is returned to the heat exchanger.
Claim 85
Dependent Claim 21 words
The invention as defined in claim 76 wherein the external cleaning of the liquid is accomplished by the method of filtering.
Claim 86
Dependent Claim 21 words
The invention as defined in claim 76 wherein the external cleaning of the liquid is accomplished by the method of ion-exchange.
Claim 87
Dependent Claim 14 words
The invention as defined in claim 71 wherein said liquid is a chemical solvent.
Claim 88
Dependent Claim 15 words
The invention as defined in claim 71 wherein said heat exchanger is a steam generator.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-04-06 1990-10-06 1991-04-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-04-06 1994-10-06 1995-04-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-04-06 1998-10-06 1999-04-07 $7700.00 Window Closed / Lapsed

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