Method of building toroidal core electromagnetic device

Claim 1

A method of building an electromagnetic apparatus comprised of a magnetic core having an enclosed trunk defining a central opening, and primary and secondary windings encircling said trunk, the secondary winding being segmented and includes a plurality of cleft links (22, 24) encircling said core which are interconnected to provide a spiral current path, each of said clift links having a portion passing through said central opening of said core and being circumferentially spaced about the periphery thereof, and the method characterized by the steps of: building said secondary winding by encircling said core with said plurality of said clift links as a sequence of generally U-shaped members, each having a first leg (32, 44), a second leg (34, 46) and a bottom piece (30, 42) with the ends of said legs having ends constructed to engage jumpers at engaging holes thereof; electrically connecting the first leg of each of the members to the second leg of the succeeding one of the members by pressfit engaging the ends of the legs at engaging holes of corresponding connecting jumpers; and assembling said primary winding as a sectionalized primary winding having at least three primary coil sections (18) encircling said trunk in a manner circumferentially spaced about the periphery of said core (10), with each of said primary coil sections being a coiled, electrically conductive strip (72) having on at least one side thereof an insulating layer (74).

Claim 2

A method of building an electromagnetic apparatus comprised of a magnetic core having an enclosed trunk defining a central opening, and primary and secondary windings encircling said trunk, the secondary winding being segmented and includes a plurality of cleft links (22, 24) encircling said core which are interconnected to provide a spiral current path, each of said clift links having a portion passing through said central opening of said core and being circumferentially spaced about the periphery thereof, and the method characterized by the steps of: building said secondary winding by encircling said core with said plurality of said clift links as a sequence of generally U-shaped members, each having a first leg (32, 44), a second leg (34, 46) and a bottom piece (30, 42) with the ends of said legs having ends constructed to engage jumpers at engaging holes thereof; electrically connecting the first leg of each of the members to the second leg of the succeeding one of the members by pressfit engaging the ends of the legs at engaging holes of corresponding connecting jumpers; and assembling said primary winding as a sectionalized primary winding having at least three primary coil sections (18) encircling said trunk in a manner circumferentially spaced about the periphery of said core (10), with each of said primary coil sections being a coiled, electrically conductive strip (72) having on at least one side thereof an insulating layer (74).