Method for thinning regions of packing material to facilitate package assemblage

Claim 1

A method for thinning a web along selected surface regions on the web, said web having a predetermined thickness and at least one layer of paper material, said method comprising the steps of feeding the web at a feed speed between at least two pairs of cooperating rolls, each pair including a die roll and a grinding roll, rotating the die rolls at a speed corresponding with said feed speed providing contact between said die rolls and said web without sliding therebetween and rotating said grinding rolls at a speed greater than said feed speed, the grinding roll of the first pair of cooperating rolls rotating in a first direction and the grinding roll of the second pair of cooperating rolls rotating in a second direction opposite said first direction, each of said die rolls having a cylindrical surface and local raised portions which extend radially outwardly from the cylindrical surface of the die rolls, said die and grinding rolls of each of said pair being spaced apart so that a distance between the cylindrical surface of the die rolls and the working surfaces of the grinding rolls at least equals the predetermined thickness of the web and a distance between the working surfaces of said grinding rolls and said raised portions of the die rolls is less than the predetermined thickness of the web, whereby as the web passes over the die rolls, the web is pressed locally by said raised portions on the die rolls against the grinding rolls so that portions of the material are removed to form the thinned surface regions on the web.

Claim 2

A method for thinning a web along selected surface regions on the web, said web having a predetermined thickness and at least one layer of paper material, said method comprising the steps of feeding the web at a feed speed between at least two pairs of cooperating rolls, each pair including a die roll and a grinding roll, rotating the die rolls at a speed corresponding with said feed speed providing contact between said die rolls and said web without sliding therebetween and rotating said grinding rolls at a speed greater than said feed speed, the grinding roll of the first pair of cooperating rolls rotating in a first direction and the grinding roll of the second pair of cooperating rolls rotating in a second direction opposite said first direction, each of said die rolls having a cylindrical surface and local raised portions which extend radially outwardly from the cylindrical surface of the die rolls, said die and grinding rolls of each of said pair being spaced apart so that a distance between the cylindrical surface of the die rolls and the working surfaces of the grinding rolls at least equals the predetermined thickness of the web and a distance between the working surfaces of said grinding rolls and said raised portions of the die rolls is less than the predetermined thickness of the web, whereby as the web passes over the die rolls, the web is pressed locally by said raised portions on the die rolls against the grinding rolls so that portions of the material are removed to form the thinned surface regions on the web.

Claim 9

A method for thinning preselected surface regions of a web according to a predetermined pattern comprising the steps of: feeding the web between a first rotating die roll having first raised surface portions generally corresponding with said predetermined pattern and a grinding roll, said raised surface portions urging said web against said first grinding roll which thins first surface zones on said web which overlap said preselected surface region; and feeding the web between a second rotating die roll having second raised surface portions generally corresponding with said predetermined pattern and a second rotating grinding roll, while synchronizing the rotation of the first and second die rolls and while rotating the second grinding roll oppositely with respect to said first grinding roll, said second raised portions urging said web against said grinding roll which thins second surface zones on said web which overlap said first surface zones along said preselected surface regions.

Claim 10

A method for thinning preselected surface regions of a web according to a predetermined pattern comprising the steps of: feeding the web between a first rotating die roll having first raised surface portions generally corresponding with said predetermined pattern and a grinding roll, said raised surface portions urging said web against said first grinding roll which thins first surface zones on said web which overlap said preselected surface region; and feeding the web between a second rotating die roll having second raised surface portions generally corresponding with said predetermined pattern and a second rotating grinding roll, while synchronizing the rotation of the first and second die rolls and while rotating the second grinding roll oppositely with respect to said first grinding roll, said second raised portions urging said web against said grinding roll which thins second surface zones on said web which overlap said first surface zones along said preselected surface regions.