Low profile cable with high performance characteristics

Claim 2

An electrical distribution system for installation under a carpet along a floor of a pre-existing building, for transmitting high frequency signals between system components arbitrarily distributed in the building; comprising: an undercarpet flat cable comprising a plurality of pairs of electrical signal wires located in a common plane and spaced from each other along their lengths, each pair being separately embedded intermediate the ends thereof within an insulating core, each core being surrounded by a shield; multiple shielded insulating cores being embedded within a common insulating body; the body, the shield and the core being progressively removed from the wires adjacent at least one end; first and second outlet receptacles mounted adjacent the floor and disposed at opposite ends of the cable, the portion of the cable having the body, the shield, and the core progressively removed being within the outlet receptacles; and an electrical connector interconnected at each end of the cable having the body, the shield and the core progressively removed to the signal wires and to each shield being mounted within the outlet receptacles for interconnection to a mating electrical connector.

Claim 3

The system of claim 1 wherein the cable body further comprises longitudinally tapered wings on opposite sides of a central portion, the cable wings being removed adjacent the ends with the central portion only disposed within the outlet receptacles.

Claim 4

The system of claim 1 further comprising a connector adapter comprising means for connecting each shield to the connector.

Claim 5

The system of claim 1 wherein each signal wire is surrounded by an insulating material having a lower dielectric constant than the insulating core, the insulating core extending between the lower dielectric constant insulating material surrounding each signal wire.

Claim 6

The system as set forth in claim 1 wherein at least one of the outlet receptacles comprises a wall-mounted box having a bulkhead therein defining at least one connector adapter opening for mounting the connector therein, the cable forming a loop in the wall-mounted box the loop being confined to one side of the bulkhead.

Claim 7

The system of claim 5 wherein the connector adapter openings are oriented to receive the connector obliquely relative to wall-mounted box.

Claim 8

The system as set forth in claim 1 wherein at least one of the outlet receptacles comprises a floor fitting, the cable body being rotated so that the plane of the cable body forming the loop in the floor fitting is perpendicular to the plane of the cable on the floor.

Claim 9

The system of claim 1 wherein the thickness of the body does not exceed about 70 mils to about 80 mils.

Claim 10

An electrical distribution system for installation under a carpet along a floor of a pre-existing building, for transmitting high frequency signals between system components arbitrarily distributed in the building; comprising: a multi conductor flat cable further comprising a plurality of balanced pairs of associated conductors for transmitting high frequency signals, the cable exhibiting high impedance, low cross talk electrical performance, the conductors being spaced side-by-side in the same plane and being separable at either end of the cable for individual termination, each individual conductor being separately surrounded by a first insulating medium, each conductor pair being in turn encapsulated within an insulating core in a predetermined dimensional configuration, the first insulating medium having a dielectric constant lower than the dielectric constant of the insulating core, a conductive shield surrounding the insulating core surrounding each conductor pair forming a continuous EMI shield around each conductor pair, and an insulating body surrounding the plurality of conductive pairs, the conductive shields being encapsulated in the insulating body; the body, the shields and the core being progressively removed from the conductors adjacent at least one end; first and second outlet receptacles mounted adjacent the floor and disposed at opposite ends of the cable, portions of the cable having the body, the shields, and the core progressively removed being within the outlet receptacles; and an electrical connector interconnected to the conductors and to the shields being mounted within the outlet receptacles for interconnection to a mating electrical connector.

Claim 11

An electrical distribution system for installation under a carpet along a floor of a pre-existing building, for transmitting high frequency signals between system components arbitrarily distributed in the building; comprising: a multi conductor flat cable further comprising a plurality of balanced pairs of associated conductors for transmitting high frequency signals, the cable exhibiting high impedance, low cross talk electrical performance, the conductors being spaced side-by-side in the same plane and being separable at either end of the cable for individual termination, each individual conductor being separately surrounded by a first insulating medium, each conductor pair being in turn encapsulated within an insulating core in a predetermined dimensional configuration, the first insulating medium having a dielectric constant lower than the dielectric constant of the insulating core, a conductive shield surrounding the insulating core surrounding each conductor pair forming a continuous EMI shield around each conductor pair, and an insulating body surrounding the plurality of conductive pairs, the conductive shields being encapsulated in the insulating body; the body, the shields and the core being progressively removed from the conductors adjacent at least one end; first and second outlet receptacles mounted adjacent the floor and disposed at opposite ends of the cable, portions of the cable having the body, the shields, and the core progressively removed being within the outlet receptacles; and an electrical connector interconnected to the conductors and to the shields being mounted within the outlet receptacles for interconnection to a mating electrical connector.

Claim 12

An electrical distribution system for installation under a carpet along a floor of a pre-existing building, for transmitting high frequency signals between system components arbitrarily distributed in the building; comprising: a plurality of conductors spaced side-by-side in the same plane and subdivided into associated conductor pairs; a form insulation surrounding each conductor and having air dispersed therein to reduce the dielectric constant of the foam insulation, the foam insulation being located in areas of relatively high electric fields; a plurality of separate extruded insulating cores each extruded insulating core in turn surrounding the foam insulated conductors of each conductor of each associated pair, the extruded insulating core imparting dimensional stability to retain the conductors each of associated pair on the prescribed spacing and having a greater compressive strength than the foam insulation, the foam insulated conductors being separable from the extruded insulating cores for individual termination; a separate EMI shield surrounding each extruded insulating core and each pair of associated conductors; an outer extruded insulating body, surrounding each EMI shield, the pairs of associated conductors being embedded in the insulating body, the body, the shield and the core being progressively removed from the foam insulated conductors; and first and second outlet receptacles mounted adjacent the floor and disposed at opposite ends of the cable, portions of the cable having the body, the shield, and the core progressively removed being within the outlet receptacles; and an electrical connector interconnected to the conductors and to the shield being mounted within the outlet receptacles for interconnection to a mating electrical connector.

Claim 13

An electrical distribution system for installation under a carpet along a floor of a pre-existing building, for transmitting high frequency signals between system components arbitrarily distributed in the building; comprising: a plurality of conductors spaced side-by-side in the same plane and subdivided into associated conductor pairs; a form insulation surrounding each conductor and having air dispersed therein to reduce the dielectric constant of the foam insulation, the foam insulation being located in areas of relatively high electric fields; a plurality of separate extruded insulating cores each extruded insulating core in turn surrounding the foam insulated conductors of each conductor of each associated pair, the extruded insulating core imparting dimensional stability to retain the conductors each of associated pair on the prescribed spacing and having a greater compressive strength than the foam insulation, the foam insulated conductors being separable from the extruded insulating cores for individual termination; a separate EMI shield surrounding each extruded insulating core and each pair of associated conductors; an outer extruded insulating body, surrounding each EMI shield, the pairs of associated conductors being embedded in the insulating body, the body, the shield and the core being progressively removed from the foam insulated conductors; and first and second outlet receptacles mounted adjacent the floor and disposed at opposite ends of the cable, portions of the cable having the body, the shield, and the core progressively removed being within the outlet receptacles; and an electrical connector interconnected to the conductors and to the shield being mounted within the outlet receptacles for interconnection to a mating electrical connector.