Fuel cell generator containing a gas sealing means

Claim 2

A high temperature solid electrolyte electrochemical generator comprising: (A) an exterior housing; (B) a gas permeable thermal insulation layer disposed next to and within the exterior housing; (C) an interior volume defined by the thermal insulation, said volume containing a fuel gas inlet generating chamber and a combustion product chamber containing combustion product outlet means, with a gas permeable partition dividing said fuel gas inlet generating chamber and combustion product chamber; (D) a plurality of electrochemical cells, having solid electrolyte, disposed within the generating chamber; (E) means for supplying fuel gas and oxidant gas to the electrochemical cells for reaction in the generating chamber, so that reacted fuel gas passes through the gas permeable partition; and (F) seal means disposed through the thermal insulation and extending from the exterior housing to the gas permeable partition, so that reacted fuel gas cannot pass from the generating chamber into the combustion product chamber through the thermal insulation, but must pass through the gas permeable partition into the combustion product chamber.

Claim 3

The electrochemical generator of claim 1, where the seal is a metal sheet seal and the electrochemical cells are tubular fuel cells, where each fuel cell includes an electrochemically active length and an inactive length, said active length being contained within the generating chamber and said inactive length passing through the gas permeable partition.

Claim 4

A high temperature solid electrolyte electrochemical generator comprising: (A) an exterior housing; (B) an interior housing contained within the exterior housing; (C) a plurality of electrochemical cells, having solid electrolyte, disposed within the interior housing; (D) a gas permeable thermal insulation containing a thermal insulating gas disposed between the exterior housing and the interior housing; and (E) means for passing said insulating gas through the thermal insulation.

Claim 5

A high temperature solid electrolyte electrochemical generator comprising: (A) an exterior housing; (B) an interior housing contained within the exterior housing; (C) a plurality of electrochemical cells, having solid electrolyte, disposed within the interior housing; (D) a gas permeable thermal insulation containing a thermal insulating gas disposed between the exterior housing and the interior housing; and (E) means for passing said insulating gas through the thermal insulation.

Claim 6

The electrochemical generator of claim 3 also containing means for flowing oxidant gas and hydrogen containing fuel gas to contact the electrochemical cells and the interior housing, where the interior housing is disposed between the thermal insulation and the oxidant gas and the hydrogen containing fuel gas, where said hydrogen in the fuel gas can permeate the interior housing at the operating temperature of the generator, and where the thermal insulating gas passing through the thermal insulation is effective to consume and/or sweep away hydrogen gas which permeates the interior housing and enters the thermal insulation.

Claim 7

The electrochemical generator of claim 3, where the interior housing consists of two sections which are separated by means of a seal.

Claim 8

The electrochemical generator of claim 3, where the electrochemical cells are fuel cells, the insulating gas is selected from the group consisting of air, nitrogen, inert gas, and mixtures thereof, and the generator also contains means for collecting current generated by the plurality of electrochemical cells.

Claim 9

A high temperature solid electrolyte fuel cell generator comprising: (A) an exterior housing; (B) an interior housing contained within the exterior housing; (C) a gas permeable thermal insulation layer containing a thermal insulating gas having a molecular weight over about 12 disposed between the exterior housing and the interior housing; (D) means for passing said insulating gas into and out of the thermal insulation; (E) an interior volume having a plurality of chambers, including a generating chamber, defined by the interior housing; (F) a plurality of elongated fuel cells, having solid electrolyte, each having an electrochemically active length, disposed within the generating chamber; and (G) means for flowing (1) hydrogen containing fuel gas, capable of reacting at the fuel cells to form fuel product gas, and (2) oxidant gas into the generating chamber to contact the fuel cells; where the interior housing is disposed between the thermal insulation and the oxidant gas and the hydrogen containing fuel gas, where said hydrogen in the fuel gas can permeate the interior housing at the operating temperature of the generator, and where the thermal insulating gas passing through the thermal insulation is effective to consume and/or sweep away hydrogen which permeates the interior housing and enters the thermal insulation.

Claim 10

A high temperature solid electrolyte fuel cell generator comprising: (A) an exterior housing; (B) an interior housing contained within the exterior housing; (C) a gas permeable thermal insulation layer containing a thermal insulating gas having a molecular weight over about 12 disposed between the exterior housing and the interior housing; (D) means for passing said insulating gas into and out of the thermal insulation; (E) an interior volume having a plurality of chambers, including a generating chamber, defined by the interior housing; (F) a plurality of elongated fuel cells, having solid electrolyte, each having an electrochemically active length, disposed within the generating chamber; and (G) means for flowing (1) hydrogen containing fuel gas, capable of reacting at the fuel cells to form fuel product gas, and (2) oxidant gas into the generating chamber to contact the fuel cells; where the interior housing is disposed between the thermal insulation and the oxidant gas and the hydrogen containing fuel gas, where said hydrogen in the fuel gas can permeate the interior housing at the operating temperature of the generator, and where the thermal insulating gas passing through the thermal insulation is effective to consume and/or sweep away hydrogen which permeates the interior housing and enters the thermal insulation.

Claim 11

The fuel cell generator of claim 7, where the interior housing consists of two sections which are separated by means of a seal.

Claim 12

The fuel cell generator of claim 7, where the thermal insulating gas is selected from the group consisting of air, nitrogen, inert gas, and mixtures thereof.

Claim 13

The fuel cell generator of claim 7, where the thermal insulation layer is a refractory material containing interconnected pores within the insulation matrix, and the thermal insulating gas is selected from the group consisting of air, nitrogen, argon, and mixtures thereof.

Claim 14

The fuel cell generator of claim 7, where the thermal insulation layer comprises alumina fibers, and the generator also contains means for collecting electrical current generated by the plurality of fuel cells.

Claim 15

A high temperature solid electrolyte electrochemical generator comprising: (A) an exterior housing; (B) an interior housing contained within the exterior housing, said interior housing containing gas permeable seal means and defining a fuel gas inlet generating chamber and a combustion product chamber containing combustion product outlet means, with a gas permeable partition dividing said fuel gas inlet generating chamber and combustion product chamber; (C) a plurality of electrochemical cells, having solid electrolyte, disposed within the generating chamber; (D) a gas permeable thermal insulation containing a thermal insulating gas disposed between the exterior housing and the interior housing; (E) means for flowing oxidant gas and fuel gas to contact the electrochemical cells; and (F) means for maintaining said insulating gas at a pressure higher than the other gases contained within the interior housing near the gas permeable seal means, so that insulating gas flows into the interior of the generator through the gas permeable seal means.

Claim 16

A high temperature solid electrolyte electrochemical generator comprising: (A) an exterior housing; (B) an interior housing contained within the exterior housing, said interior housing containing gas permeable seal means and defining a fuel gas inlet generating chamber and a combustion product chamber containing combustion product outlet means, with a gas permeable partition dividing said fuel gas inlet generating chamber and combustion product chamber; (C) a plurality of electrochemical cells, having solid electrolyte, disposed within the generating chamber; (D) a gas permeable thermal insulation containing a thermal insulating gas disposed between the exterior housing and the interior housing; (E) means for flowing oxidant gas and fuel gas to contact the electrochemical cells; and (F) means for maintaining said insulating gas at a pressure higher than the other gases contained within the interior housing near the gas permeable seal means, so that insulating gas flows into the interior of the generator through the gas permeable seal means.

Claim 17

The electrochemical generator of claim 12, where the electrochemical cells are elongated fuel cells containing solid oxide electrolyte, gases contained within the interior housing are prevented from entering the thermal insulation volume by the flow of thermal insulating gas, the thermal insulating gas has a molecular weight of over about 12, the gas permeable seal means is also an expansible seal, and the gas permeable seal means separates the interior housing into two sections at the gas permeable partition, so that the seal means is disposed next to the gas permeable partition.

Claim 18

The electrochemical generator of claim 12, where the thermal insulating gas is selected from the group consisting of air, nitrogen, inert gas, and mixtures thereof, and where the pressure of the thermal insulating gas is at least about 0.05 psi higher than the pressure of the other gases near the gas permeable seal means.

Claim 19

The electrochemical generator of claim 12, where the generator also contains means for passing thermal insulating gas under pressure into the thermal insulation layer, and where the pressure of the thermal insulating gas is from about 0.05 psi to about 0.2 psi higher than the pressure of the other gases near the gas permeable seal means.

Claim 20

The electrochemical generator of claim 12, where the thermal insulation layer is a refractory material containing interconnected pores within the insulation matrix, and the thermal insulating gas is selected from the group consisting of air, nitrogen, argon, and mixtures thereof.

Claim 21

The electrochemical generator of claim 12, where the thermal insulation layer comprises alumina fibers, and the generator also contains means for collecting electrical current generated by the plurality of electrochemical cells, and means to pass insulating gas out of the thermal insulation and out of the generator.

Claim 22

The electrochemical generator of claim 12, where the fuel gas contains hydrogen, said hydrogen can permeate the interior housing at the operating temperature of the generator, and where the pressurized thermal insulating gas is effective to consume and/or sweep away hydrogen gas which permeates the interior housing and enters the thermal insulation.

Claim 23

The electrochemical generator of claim 12, where the fuel gas and oxidant gas enter at opposite ends of the generator and where at one end the interior housing is attached to the exterior housing by means of dense standoffs, and at the other end the interior housing is attached to the exterior housing by means of compression springs, where the standoffs and springs are effective to help control thermal expansion of the interior housing at the seal means during generator operation.