Electromagnetic radiation reflector structure

Claim 2

An electromagnetic radiation reflector structure comprising: a sheet of laminated material shaped to form an electromagnetic radiation reflector, said sheet being a section of a surface of revolution; and a peripheral stiffening rib of laminated material attached at a surface of and extending about the periphery of said sheet; said sheet and rib each comprising a laminated material including a plurality of plies where each ply includes a plurality of layers of graphite fiber reinforced epoxy (GFRE), the fibers in at least two adjacent layers being oriented relative to each other to form a quasi-isotropic ply, said quasi-isotropic plies being combined to have a plane of symmetry within said laminated sheet and rib, each layer of said sheet comprising a plurality of tapes of said GFRE fibers, said tapes each having a pair of elongated edges parallel to the fibers thereof, said tapes abutting said edges to form a continuous solid coplanar sheet, said tapes each having a transverse dimension relatively small compared to its length, the fibers in each layer being substantially coplanar and of substantially uniform spacing.

Claim 3

The structure of claim 1 wherein said sheet is circular and said peripheral stiffening rib is annular.

Claim 4

The structure of claim 2 further including a pair of spaced elongated stiffening ribs extending transversely across and adherently secured to said laminated sheet surface and to said annular stiffening rib, said pair of ribs being of the same construction as said annular stiffening rib.

Claim 5

The structure of claim 2 wherein said sheet is concave on one electromagnetic radiation reflecting surface with a rear surface opposite said one reflecting surface being convex, said stiffening rib being secured to said rear surface.

Claim 6

The structure of claim 2 wherein said annular stiffening rib comprises a hollow member having a U-shaped transverse cross-section including two side walls and a base wall, said base wall being secured to an edge of each of the two side walls, the other edge of the two side walls being secured to said sheet, said walls each comprising a plurality of said quasi-isotropic plies.

Claim 7

The structure of claim 1 wherein said peripheral stiffening rib comprises first and second side walls each comprising a plurality of plies of said tapes, and a base wall attached to an edge of each said side walls and comprising a plurality of plies of said tapes.

Claim 8

The structure of claim 1 wherein each said plies include at least three adjacent layers wherein the orientation of said three adjacent layers have the geometry of [0°/±60°] wherein each degree refers to the relative orientation angle of the fibers of the different layers.

Claim 9

The structure of claim 1 wherein a surface of said reflector includes a aluminum coating over the radiation reflecting surface, said aluminum coating being coated with a layer of silica (SiO 2 ).

Claim 10

The structure of claim 1 further including an antenna boom structure for attaching said sheet in spaced relation to a support and means secured to said peripheral rib and said sheet for securing said boom structure to said sheet.

Claim 11

The structure of claim 1 wherein said sheet is a section of a parabola and has a generally circular periphery, said peripheral stiffening rib is circular comprising two concentric circular cylindrical side walls and a base wall comprising a planar ring attached to an edge of each said side walls.

Claim 12

An electromagnetic radiation reflector structure comprising: a parabolic sheet of laminated material having a circular periphery; and an annular stiffening rib attached to said material adjacent said periphery; said sheet material comprising a plurality of adherently secured like quasi-isotropic plies of graphite fiber reinforced epoxy (GFRE) fibers, each ply comprising a plurality of adherently secured layers of said GFRE fibers, a first layer of each ply comprising a plurality of unidirectional GFRE fibers having a reference orientation, second and third layers of each ply comprising a plurality of unidirectional GFRE fibers having respective first and second mirror image orientations relative to and non-parallel to said reference orientation; each layer comprising a plurality of tapes of said GFRE fibers, said tapes each having a pair of elongated edges parallel to the fibers thereof, said tapes abutting at said edges to form a continuous coplanar sheet, said tapes each having a transverse dimension relatively small compared to its length the fibers in each layer being substantially coplanar and of substantially uniform spacing; said stiffening rib comprising a plurality of quasi-isotropic plies formed into a stiffening element secured to a surface of said sheet material.

Claim 13

An electromagnetic radiation reflector structure comprising: a parabolic sheet of laminated material having a circular periphery; and an annular stiffening rib attached to said material adjacent said periphery; said sheet material comprising a plurality of adherently secured like quasi-isotropic plies of graphite fiber reinforced epoxy (GFRE) fibers, each ply comprising a plurality of adherently secured layers of said GFRE fibers, a first layer of each ply comprising a plurality of unidirectional GFRE fibers having a reference orientation, second and third layers of each ply comprising a plurality of unidirectional GFRE fibers having respective first and second mirror image orientations relative to and non-parallel to said reference orientation; each layer comprising a plurality of tapes of said GFRE fibers, said tapes each having a pair of elongated edges parallel to the fibers thereof, said tapes abutting at said edges to form a continuous coplanar sheet, said tapes each having a transverse dimension relatively small compared to its length the fibers in each layer being substantially coplanar and of substantially uniform spacing; said stiffening rib comprising a plurality of quasi-isotropic plies formed into a stiffening element secured to a surface of said sheet material.