Cam following bridge contact carrier for a current limiting circuit breaker

Claim 2

A current limitng circuit breaker comprising: a stationary contact assembly having dual contacts; a contact bridge movable between an open position at which the contact bridge is spaced from the stationary contacts and a closed position at which the contact bridge and the stationary contacts are in abutting contact; a moveable one-piece contact carrier having a cam surface with a predetermined slope and being connected to the contact bridge for biasing the contact bridge toward the closed position; and means for mechanically reducing the biasing force on the contact bridge in response to a preselected amount of movement of the contact bridge , said means including a carrier roller and a spring engaging the carrier roller and urging the carrier roller against the cam surface of the contact carrier.

Claim 3

A current limiting circuit breaker according to claim 1, including means for providing snap-action opening in response to a low level fault.

Claim 4

A current limiting circuit breaker according to claim 1, wherein the contact carrier has a cam surface with a predetermined slope and including a carrier roller and a spring engaging the carrier roller and urging the carrier roller against the cam surface of the contact carrier.

Claim 5

A current limiting circuit breaker according to claim 3, wherein the contact carrier cam surface is inwardly sloped toward the longitudinal axis of the carrier whereby the carrier roller is displaced toward the carrier axis when the contacts are in the closed position and is displaced in a direction from the axis when contacts are open.

Claim 6

A current limiting circuit breaker according to claim 4, wherein the spring biases the roller against the carrier creating a closing force as the roller moves along a first portion of the cam surface, said force abruptly decreasing as the roller leaves the first portion of the cam surface and travels down a second portion of the cam surface.

Claim 7

A current limiting circuit breaker according to claim 5, wherein the bridge contacts snap open in response to an abrupt decrease in the closing force exerted by the rollers on the carrier.

Claim 8

A current limiting circuit breaker comprising: a housing; a stationary contact assembly having dual contacts; a contact bridge movable between an open position at which the contact bridge is spaced from the stationary contacts and a closed position at which the contact bridge and the stationary contacts are in abutting contact; a contact carrier connected to the contact bridge for biasing the contact bridge toward the closed position, said contact carrier having first and second cam surfaces and a carrier roller which moves from the first cam surface to the second cam surface as the contact carrier moves from the closed position to the open position, said carrier roller moving along the first cam surface exerting a closing force thereon until the edge of the first cam surface is reached and then moving along the second cam surface, said carrier experiencing a sharp decrease in closing force in response to a preselected amount of movement of the contact bridge as the carrier roller traverses the junction between the first and second cam surfaces.

Claim 9

A current limiting circuit breaker comprising: a housing; a stationary contact assembly having dual contacts; a contact bridge movable between an open position at which the contact bridge is spaced from the stationary contacts and a closed position at which the contact bridge and the stationary contacts are in abutting contact; a contact carrier connected to the contact bridge for biasing the contact bridge toward the closed position, said contact carrier having first and second cam surfaces and a carrier roller which moves from the first cam surface to the second cam surface as the contact carrier moves from the closed position to the open position, said carrier roller moving along the first cam surface exerting a closing force thereon until the edge of the first cam surface is reached and then moving along the second cam surface, said carrier experiencing a sharp decrease in closing force in response to a preselected amount of movement of the contact bridge as the carrier roller traverses the junction between the first and second cam surfaces.

Claim 10

A current limiting circuit breaker according to claim 7, wherein the bridge contacts snap open in response to a sharp decrease in the closing force exerted on the carrier by the roller.

Claim 11

A current limitng circuit breaker comprising: a stationary contact assembly having dual contacts; a contact bridge moveable between an open position at which the contact bridge is spaced from the stationary contacts and a closed position at which the contact bridge and the stationary contacts are in abutting contact; a contact carrier connected to the contact bridge for biasing the contact bridge toward the closed position; means for mechanically reducing the biasing force on the contact bridge in response to a preselected amount of movement of the contact bridge; and a roller and a spring engaging the roller and urging the roller against the carrier creating a closing force on the carrier as the roller moves along the carrier and a magnetic armature having one end abutting the carrier roller and the other end extending away from the carrier roller in a direction generally parallel to the carrier whereby as the end of the armature is attracted by the stationary contact assembly during opening the roller is urged away from the contact carrier thereby decreasing the closing force exerted on the carrier by the roller allowing the carrier to snap open the contacts.

Claim 12

A current limitng circuit breaker comprising: a stationary contact assembly having dual contacts; a contact bridge moveable between an open position at which the contact bridge is spaced from the stationary contacts and a closed position at which the contact bridge and the stationary contacts are in abutting contact; a contact carrier connected to the contact bridge for biasing the contact bridge toward the closed position; means for mechanically reducing the biasing force on the contact bridge in response to a preselected amount of movement of the contact bridge; and a roller and a spring engaging the roller and urging the roller against the carrier creating a closing force on the carrier as the roller moves along the carrier and a magnetic armature having one end abutting the carrier roller and the other end extending away from the carrier roller in a direction generally parallel to the carrier whereby as the end of the armature is attracted by the stationary contact assembly during opening the roller is urged away from the contact carrier thereby decreasing the closing force exerted on the carrier by the roller allowing the carrier to snap open the contacts.

Claim 13

A current limiting circuit breaker according to claim 9, including a spring attached to the armature for biasing the armature toward the stationary contact assembly.

Claim 14

A current limiting circuit breaker according to claim 10, including a spacer block positioned in the circuit breaker housing between the contact carrier and armature and having a groove for guiding the armature arm.

Claim 15

A current limiting circuit breaker according to claim 9, including a spacer block positioned in the circuit breaker housing between the contact carrier and armature and having a groove for guiding the contact carrier.

Claim 16

A current limiting circuit breaker comprising: a housing; a stationary contact assembly having dual contacts; a contact bridge movable between an open position at which the contact bridge is spaced from the stationary contacts and a closed position at which the contact bridge and the stationary contacts are in abutting contact; a contact carrier connected to the contact bridge for biasing the contact bridge toward the closed position; means for mechanically reducing the biasing force on the contact bridge in response to a preselected amount of movement of the contact bridge; and a coil spring positioned in the circuit breaker housing and abutting the housing and the contact carrier for biasing the contact carrier toward the closed position.

Claim 17

A current limiting circuit breaker comprising: a housing; a stationary contact assembly having dual contacts; a contact bridge movable between an open position at which the contact bridge is spaced from the stationary contacts and a closed position at which the contact bridge and the stationary contacts are in abutting contact; a contact carrier connected to the contact bridge for biasing the contact bridge toward the closed position; means for mechanically reducing the biasing force on the contact bridge in response to a preselected amount of movement of the contact bridge; and a coil spring positioned in the circuit breaker housing and abutting the housing and the contact carrier for biasing the contact carrier toward the closed position.