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US4629635A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for depositing a low resistivity tungsten silicon composite film on a substrate

Assignee: Aixtron Inc
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Filing: 1984-03-16
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Granted: 1986-12-16
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Expires: 2004-03-16
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Abstract

Abstract A composite film is provided which has a first layer of WSi x , where x is greater than 2, over which is disposed a second layer of a tungsten complex consisting substantially of tungsten with a small amount of silicon therein, typically less than 5%. Both layers are deposited in situ in a cold wall chemical vapor deposition chamber at a substrate temperature of between 500° and 550° C. Before initiating the deposition process for these first and second layers, the substrate onto which they are to be deposited is first plasma etched with NF 3 as the reactant gas, then with H 2 as the reactant gas, both steps being performed at approximately 100 to 200 volts self-bias. WSi x is then deposited onto the surface of the substrate using a gas flow rate for silane which is 20 to 80 times the flow rate of tungsten silicide, followed by deposition of a tungsten complex as the second layer, using a gas flow rate for tungsten hexafluoride which is 1 to 3 times the flow rate of silane, and a gas flow rate of hydrogen which is about 10 times the flow rate of silane. Similarly, in another embodiment, the tungsten complex without the silicide layer is deposited directly onto a silicon surface using the same process as for the tungsten complex in the second layer of the first embodiment.

Inventors

  • 👤 Daniel L. Brors

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 10:07
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/02; C23C16/0227; C23C16/0245; C23C16/0272; C23C16/44; H; H10; H10D; H10D64/00; H10D64/01; H10D64/011; H10D64/0111; H10D64/0112; H10P; H10P50/00; H10P50/20; H10P50/24; H10P50/242; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/056; H10W20/057; H10W20/064; H10W20/066; H10W20/40; H10W20/41; H10W20/44; H10W20/4403; H10W20/4437; H10W20/4441; Y; Y10; Y10S; Y10S438/00; Y10S438/906

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 79 words
In a chemical vapor deposition reactor having a vacuum housing, a process for depositing a composite film on a substrate comprising the steps of: a. plasma etching the substrate; b. after step a., depositing a first layer of WSi x over the substrate, with x being greater than or equal to 2; and c. depositing over the first layer a second layer of a tungsten and silicon complex having a percentage of silicon of less than 5% by weight.
Claim 2
Dependent Claim 79 words
In a chemical vapor deposition reactor having a vacuum housing, a process for depositing a composite film on a substrate comprising the steps of: a. plasma etching the substrate; b. after step a., depositing a first layer of WSi x over the substrate, with x being greater than or equal to 2; and c. depositing over the first layer a second layer of a tungsten and silicon complex having a percentage of silicon of less than 5% by weight.
Claim 3
Dependent Claim 38 words
A process as in claim 1 wherein step a. includes: d. plasma etching the substrate using NF 3 as an etchant gas; and e. after step d. plasma etching the substrate using H 2 as an etchant gas.
Claim 4
Dependent Claim 103 words
A process as in claim 2 wherein step b. includes: f. providing a flow of silane and tungsten hexafluoride into the vacuum housing, with the rate of flow of silane being 20 to 80 times the flow rate of tungsten hexafluoride; g. during step f., heating the substrate to a temperature T 1 to cause deposition of WSi x on the substrate, where x is greater than or equal to 2; h. during step g., actively cooling the vacuum housing to a temperature T 2 less than T 1 below which deposition on the vacuum housing of the WSi x is substantially eliminated.
Claim 5
Dependent Claim 100 words
A process as in claim 3 wherein step c. includes: i. providing a flow of silane, tungsten hexafluoride, and hydrogen into the vacuum housing, with the ratio of the flow rate of tungsten hexafluoride being in the range of 1 to 3 times the flow rate of silane, and the flow rate of hydrogen being approximately 10 times the flow rate of silane; j. during step i., heating the substrate to a temperature T 3 to cause deposition of a complex of tungsten and silicon over the first layer, with the percentage of silicon being less than 5% by weight.
Claim 6
Dependent Claim 19 words
A process as in claim 4 wherein T 3 is in the range of 500° C. to 550° C.
Claim 7
Dependent Claim 101 words
A process as in claim 1 wherein step c. includes: k. providing a flow of silane, tungsten hexafluoride, and hydrogen into the vacuum housing, with the ratio of the flow rate of tungsten hexafluoride being in the range of 1 to 3 times the flow rate of silane, and the flow rate of hydrogen being approximately 10 times the flow rate of silane; and l. during step k., heating the substrate to a temperature T 3 to cause deposition of a complex of tungsten and silicon over the first layer, with the percentage of silicon being less than 5% by weight.

References Cited (Backward Citations)

US4065369A Cited
US4180596A Cited
US4391846A Cited
US4247579A Cited
US4310380A Cited
US4411734A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-12-15 1990-06-16 1990-12-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-12-15 1994-06-16 1994-12-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-12-15 1998-06-16 1998-12-16 $7700.00 Window Closed / Lapsed

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