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US4629553A Expired / Lapsed US ⏱️ 0.0 years remaining

Hydrofining process

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1985-07-31
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Granted: 1986-12-16
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Expires: 2005-07-31
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Abstract

Abstract A process wherein in a hydrofining zone, a sulfur- or nitrogen-containing distillate feed, or feed containing both sulfur and nitrogen, is hydrofined at hydrofining conditions sufficient to convert the sulfur and nitrogen to hydrogen sulfide, and ammonia, respectively, the hydrogen sulfide and ammonia are separated from the hydrofined product, and the hydrofined product contacted in a subsequent zone with hydrogen, or a hydrogen-containing gas over a catalyst which contains elemental iron and one or more alkali- or alkaline-earth metals at reaction conditions sufficient to reduce or restore the color of the hydrofined product. Operation in this manner permits hydrofining of the feed at higher severities, for longer periods, than heretofore possible because the adverse quality of the product reaction mixture normally caused by deterioration of the hydrofiner product at such conditions is remediated by treatment of the hydrofined product over the iron catalyst.

Inventors

  • 👤 Carl W. Hudson
  • 👤 Gerald E. Markley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 16:01
CPC Classifications
C; C10; C10G; C10G65/00; C10G65/02; C10G65/04

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 213 words
In a hydrofining process wherein hydrogen, and a feed characterized as an admixture of hydrocarbons which contains organic sulfur, or organic nitrogen, or both, having a high end point boiling below about 370° C. and a low end boiling point above about 150° C., and contains up to about 2 weight percent sulfur, and up to about 500 ppm nitrogen, is contacted over a hydrofining catalyst and hydrofined at hydrofining conditions inclusive of an initial temperature ranging between about 275° C. and about 450° C., and the temperature gradually raised during the operation to maintain catalyst activity, deterioration of said feed occurring as manifested by increased discoloration of the reaction product mixture, and sulfur as hydrogen sulfide, or nitrogen as ammonia, or both, are separated from the hydrofined reaction product, the improvement wherein said hydrofined product from which sulfur, or nitrogen, or both, have been removed is contacted as a feed, in the presence of hydrogen, over a catalyst comprised of elemental iron and one or more alkali or alkaline-earth metals components at a temperature ranging from about 225° C. to about 430° C. and hydrogen partial pressure ranging from about 0 psig to about 1000 psig sufficient to reduce the discoloration of said feed, and increase the length of the operating cycle.
Claim 2
Dependent Claim 213 words
In a hydrofining process wherein hydrogen, and a feed characterized as an admixture of hydrocarbons which contains organic sulfur, or organic nitrogen, or both, having a high end point boiling below about 370° C. and a low end boiling point above about 150° C., and contains up to about 2 weight percent sulfur, and up to about 500 ppm nitrogen, is contacted over a hydrofining catalyst and hydrofined at hydrofining conditions inclusive of an initial temperature ranging between about 275° C. and about 450° C., and the temperature gradually raised during the operation to maintain catalyst activity, deterioration of said feed occurring as manifested by increased discoloration of the reaction product mixture, and sulfur as hydrogen sulfide, or nitrogen as ammonia, or both, are separated from the hydrofined reaction product, the improvement wherein said hydrofined product from which sulfur, or nitrogen, or both, have been removed is contacted as a feed, in the presence of hydrogen, over a catalyst comprised of elemental iron and one or more alkali or alkaline-earth metals components at a temperature ranging from about 225° C. to about 430° C. and hydrogen partial pressure ranging from about 0 psig to about 1000 psig sufficient to reduce the discoloration of said feed, and increase the length of the operating cycle.
Claim 3
Dependent Claim 41 words
The process of claim 1 wherein the hydrofining catalyst with which the feed and hydrogen are contacted at hydrofining conditions is characterized as a composite of a porous refractory inorganic oxide and a Group VI-B or Group VIII metal, or both.
Claim 4
Dependent Claim 26 words
The process of claim 2 wherein the Group VI-B metal of the catalyst is molybdenum or tungsten, and the Group VIII metal is cobalt or nickel.
Claim 5
Dependent Claim 19 words
The process of claim 3 wherein the metals of the catalyst are cobalt and molybdenum, or nickel and molybdenum.
Claim 6
Dependent Claim 18 words
The process of claim 2 wherein the porous refractory inorganic oxide portion of the catalyst composite is alumina.
Claim 7
Dependent Claim 33 words
The process of claim 1 wherein the iron catalyst with which the feed and hydrogen are contacted at reaction conditions is a bulk iron catalyst which contains at least 50 percent elemental iron.
Claim 8
Dependent Claim 13 words
The process of claim 6 wherein the catalyst is a fused iron catalyst.
Claim 9
Dependent Claim 37 words
The process of claim 1 wherein the iron catalyst with which the feed and hydrogen are contacted at reaction conditions is a bulk iron catalyst which contains at least 70 percent to about 98 percent elemental iron.
Claim 10
Dependent Claim 36 words
The process of claim 1 wherein the iron catalyst with which the hydrofined product is contacted at reaction conditions contains said alkali or alkaline-earth metals in concentrations ranging from about 0.01 percent to about 10 percent.
Claim 11
Dependent Claim 22 words
The process of claim 9 wherein the catalyst also contains aluminum in concentration ranging from about 0.01 percent to about 20 percent.
Claim 12
Dependent Claim 57 words
The process of claim 1 wherein the iron catalyst with which the hydrofined product is contacted at reaction conditions is a supported iron catalyst, and contains at least about 0.1 percent iron, based on the weight of the catalyst, and the supported metallic component, exclusive of the support component, or components, contains at least 50 percent iron.
Claim 13
Dependent Claim 40 words
The process of claim 11 wherein the supported iron catalyst, with which the hydrofined product is contacted with at reaction conditions, contains one or more alkali or alkaline-earth metals in concentration ranging from about 0.01 percent to about 10 percent.
Claim 14
Dependent Claim 22 words
The process of claim 11 wherein the catalyst also contains aluminum in concentration ranging from about 0.01 percent to about 20 percent.
Claim 15
Dependent Claim 36 words
The process of claim 1 wherein the iron catalyst with which the hydrofined product is contacted at reaction conditions contains said alkali or alkaline-earth metals in concentrations ranging from about 0.2 percent to about 4 percent.
Claim 16
Dependent Claim 22 words
The process of claim 14 wherein the catalyst also contains aluminum in concentration ranging from about 0.5 percent to about 5 percent.
Claim 17
Dependent Claim 60 words
The process of claim 1 wherein the iron catalyst with which the hydrofined product is contacted at reaction conditions is a supported iron catalyst, and contains from about 0.1 percent to about 50 percent iron, based on the weight of the catalyst, and the supported metallic component, exclusive of the supported component, or components, contains at least 50 percent iron.
Claim 18
Dependent Claim 50 words
The process of claim 16 wherein the supported iron catalyst contains from about 5 percent to about 25 percent iron, based on the total weight of the catalyst, and the supported metallic component, exclusive of the supported component, or components, contains from about 70 percent to about 98 percent iron.
Claim 19
Dependent Claim 41 words
The process of claim 17 wherein the catalyst contains one or more alkali or alkaline-earth metals in concentration ranging from about 0.01 percent to about 10 percent, and also aluminum in concentration ranging from about 0.01 percent to about 20 percent.

References Cited (Backward Citations)

US3382168A Cited
US3340183A Cited
US3464915A Cited
US3457163A Cited
US3549520A Cited
US4131537A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-12-15 1990-06-16 1990-12-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-12-15 1994-06-16 1994-12-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-12-15 1998-06-16 1998-12-16 $7700.00 Window Closed / Lapsed

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