Method of desulfurizing industrial flue gases

Claim 1

A method of desulfurizing an industrial flue gas which comprises the steps of: (a) providing a scrubbing colum defining (i) in an upper region of said column a scrubbing zone of predetermined length traversed by a plurality of atomizing nozzles arranged in a plurality of vertically spaced multinozzle tiers having separate control valves for selective blocking of fluid access thereto, and (ii) in a lower region of said column an oxidation zone below said scrubbing zone; (b) spraying a scrubbing liquid including calcium carbonate in aqueous solution into said upper region of said column through at least one selected tier of said nozzles, under pressure of a pump communicating with said nozzles, to form atomized droplets of said scrubbing liquid of a predetermined mean droplet size moving downwardly through said scrubbing zone; (c) passing said flue gas upwardly through said scrubbing zone in countercurrent flow to said droplets of said scrubbing liquid while, with reference to the mean droplet size, the rate of flow of said flue gas through said scrubbing zone and the length of the latter, controlling the mean residence time of said droplets in said scrubbing zone by regulating said pump pressure and by selectively activating said control valves to permit the flow of said scrubbing liquid to and through said at least one tier of said nozzles, for effecting an uptake of sulfur dioxide by said droplets from said flue gas, during the movements of said flue gas and said droplets through said scrubbing zone, sufficient to impart to said scrubbing liquid in said droplets a pH between 3 and 6, whereby calcium sulfite and calcium hydrogen sulfite form and collect in a body of said scrubbing liquid in said lower region of said column and said body of said scrubbing liquid has the same pH between 3 and 6 as said droplets of said scrubbing liquid; (d) oxidizing the calcium sulfite and calcium hydrogen sulfite in said body of said scrubbing liquid in said oxidation zone at said same pH to form calcium sulfate; (e) introducing calcium carbonate into said body of said scrubbing liquid in said lower region of said column; and (f) circulating said scrubbing liquid by means of said pump from said lower region of said column to said at least one tier of said nozzles and therethrough into said scrubbing zone in the form of said atomized droplets of said scrubbing liquid.

Claim 2

A method of desulfurizing an industrial flue gas which comprises the steps of: (a) providing a scrubbing colum defining (i) in an upper region of said column a scrubbing zone of predetermined length traversed by a plurality of atomizing nozzles arranged in a plurality of vertically spaced multinozzle tiers having separate control valves for selective blocking of fluid access thereto, and (ii) in a lower region of said column an oxidation zone below said scrubbing zone; (b) spraying a scrubbing liquid including calcium carbonate in aqueous solution into said upper region of said column through at least one selected tier of said nozzles, under pressure of a pump communicating with said nozzles, to form atomized droplets of said scrubbing liquid of a predetermined mean droplet size moving downwardly through said scrubbing zone; (c) passing said flue gas upwardly through said scrubbing zone in countercurrent flow to said droplets of said scrubbing liquid while, with reference to the mean droplet size, the rate of flow of said flue gas through said scrubbing zone and the length of the latter, controlling the mean residence time of said droplets in said scrubbing zone by regulating said pump pressure and by selectively activating said control valves to permit the flow of said scrubbing liquid to and through said at least one tier of said nozzles, for effecting an uptake of sulfur dioxide by said droplets from said flue gas, during the movements of said flue gas and said droplets through said scrubbing zone, sufficient to impart to said scrubbing liquid in said droplets a pH between 3 and 6, whereby calcium sulfite and calcium hydrogen sulfite form and collect in a body of said scrubbing liquid in said lower region of said column and said body of said scrubbing liquid has the same pH between 3 and 6 as said droplets of said scrubbing liquid; (d) oxidizing the calcium sulfite and calcium hydrogen sulfite in said body of said scrubbing liquid in said oxidation zone at said same pH to form calcium sulfate; (e) introducing calcium carbonate into said body of said scrubbing liquid in said lower region of said column; and (f) circulating said scrubbing liquid by means of said pump from said lower region of said column to said at least one tier of said nozzles and therethrough into said scrubbing zone in the form of said atomized droplets of said scrubbing liquid.