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US4626461A Expired / Lapsed US ⏱️ 0.0 years remaining

Gas turbine engine and composite parts

Assignee: RTX Corp
•
Filing: 1983-01-18
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Granted: 1986-12-02
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Expires: 2003-01-18
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Abstract

Abstract High strength, fracture tough, high temperature oxidatively stable, gas turbine engine core engine components are described made of silicon carbide fiber reinforced ceramic matrix or silicon carbide fiber reinforced glass matrix material. A gas turbine engine containing core engine components as above described is also disclosed.

Inventors

  • 👤 Karl M. Prewo
  • 👤 John J. Brennan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 04:34
CPC Classifications
F; F01; F01D; F01D25/00; F01D25/005; B; B32; B32B; B32B18/00; C; C03; C03C; C03C14/00; C03C14/002; C04; C04B; C04B35/00; C04B35/01; C04B35/16; C04B35/18; C04B35/19; C04B35/195; C04B35/622; C04B35/64; C04B35/645; C04B35/71; C04B35/78; C04B35/80; F01D5/00; F01D5/12; F01D5/28; F01D5/282; F01D5/284; F23; F23R; F23R3/00; F23R3/007; C03C2214/00; C03C2214/02; C03C2214/20; C04B2235/00; C04B2235/02; C04B2235/30; C04B2235/32; C04B2235/3201; C04B2235/3203; C04B2235/3205; C04B2235/3206; C04B2235/36; C04B2235/50; C04B2235/52; C04B2235/5208; C04B2235/5216; C04B2235/524; C04B2235/5244; C04B2235/5264; C04B2235/5268; C04B2235/70; C04B2235/72; C04B2235/96; C04B2235/9607; C04B2235/9623; C04B2235/9669; C04B2235/9684; C04B2237/00; C04B2237/30; C04B2237/32; C04B2237/34; C04B2237/341; C04B2237/38; F05; F05D; F05D2220/00; F05D2220/30; F05D2220/32; Y; Y02; Y02T; Y02T50/00; Y02T50/60; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24058; Y10T428/24124; Y10T428/24132

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 93 words
A gas turbine engine core engine component selected from blades, vanes, discs, side plates, seals, combustor liners, flaps, burner case structures or turbine case structures; comprising a plurality of substantially titanium-free ceramic layers selected from (a) aluminosilicate, (b) lithium aluminosilicate, (c) magnesium aluminosilicate, or (d) mixtures thereof, each layer reinforced with a plurality of unidirectional, continuous length silicon carbide fibers, each layer having an axial flexural strength exemplified by a critical stress intensity factor greater than 10×10 3 psi (inch) 1/2 , high temperature strength, high temperature oxidation stability, and good insulating properties.
Claim 2
Dependent Claim 93 words
A gas turbine engine core engine component selected from blades, vanes, discs, side plates, seals, combustor liners, flaps, burner case structures or turbine case structures; comprising a plurality of substantially titanium-free ceramic layers selected from (a) aluminosilicate, (b) lithium aluminosilicate, (c) magnesium aluminosilicate, or (d) mixtures thereof, each layer reinforced with a plurality of unidirectional, continuous length silicon carbide fibers, each layer having an axial flexural strength exemplified by a critical stress intensity factor greater than 10×10 3 psi (inch) 1/2 , high temperature strength, high temperature oxidation stability, and good insulating properties.
Claim 3
Dependent Claim 15 words
The component of claim 1 wherein the silicon carbide fiber containing layers are uniaxially oriented.
Claim 4
Dependent Claim 15 words
The component of claim 1 wherein the silicon carbide fiber containing layers are multiaxially oriented.
Claim 5
Dependent Claim 16 words
The component of claim 3 wherein the fibers are oriented to 0°/90°, 0°/±45°/90°, or 0°/30°/60°/90° orientation.
Claim 6
Dependent Claim 26 words
The component of claim 1 wherein the silicon carbide fibers comprise a multifilament silicon carbide yarn with an average filament diameter of up to 50 microns.
Claim 7
Dependent Claim 16 words
The component of claim 5 wherein the yarn has an average filament diameter of 5-15 microns.
Claim 8
Dependent Claim 22 words
The component of claim 1 wherein the silicon carbide fibers are present in an amount of at least about 40% by volume.
Claim 9
Dependent Claim 35 words
The component of claim 1 wherein the composite is formed by starting with the ceramic in the glassy state and converting it from the glassy state to the ceramic state after densification of the composite.
Claim 10
Dependent Claim 109 words
A gas turbine engine containing at least one core engine component selected from blades, vanes, discs, side plates, seals, combustor liners, flaps, burner case sturctures or turbine case structures, comprising a plurality of substantially titanium-free ceramic layers selected from the group consisting of (a) aluminosilicate, (b) lithium aluminosilicate, (c) magnesium aluminosilicate, or (d) mixtures thereof, each layer reinforced with a plurality of unidirectional, continuous length silicon carbide fibers, each layer having an axial flexural strength greater than 70,000 psi, a high fracture toughness exemplified by a critical stress intensity factor greater than 10×10 3 psi (inch) 1/2 , high temperature strength, high temperature oxidation stability, and good insulating properties.
Claim 11
Dependent Claim 109 words
A gas turbine engine containing at least one core engine component selected from blades, vanes, discs, side plates, seals, combustor liners, flaps, burner case sturctures or turbine case structures, comprising a plurality of substantially titanium-free ceramic layers selected from the group consisting of (a) aluminosilicate, (b) lithium aluminosilicate, (c) magnesium aluminosilicate, or (d) mixtures thereof, each layer reinforced with a plurality of unidirectional, continuous length silicon carbide fibers, each layer having an axial flexural strength greater than 70,000 psi, a high fracture toughness exemplified by a critical stress intensity factor greater than 10×10 3 psi (inch) 1/2 , high temperature strength, high temperature oxidation stability, and good insulating properties.

References Cited (Backward Citations)

US3949147A Cited
US3991254A Cited
US4156051A Cited
US4109050A Cited
US4288495A Cited
US4341826A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-12-01 1990-06-02 1990-12-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-12-01 1994-06-02 1994-12-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-12-01 1998-06-02 1998-12-02 $7700.00 Window Closed / Lapsed

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