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US4624979A Expired / Lapsed US ⏱️ 0.0 years remaining

Flame retardant polyphenylene ether-polystyrene blends of increased heat resistance and method of achievement

Assignee: General Electric Co
•
Filing: 1984-11-28
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Granted: 1986-11-25
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Expires: 2004-11-28
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Abstract

Abstract A method for increasing the heat distortion temperature of certain blends of polyphenylene ether resin and styrene polymers is described in which an admixture is formed of a polyphenylene ether resin and a flame retardant copolymer of styrene and up to 50 percent dibromostyrene. The resulting compositions can be formulated to include one or more additional ingredients and are moldable into articles characterized by good flame retardancy and light stability, as well as a higher heat distortion temperature compared with articles formed from corresponding blends using homopolystyrene or styrene-bromostyrene copolymer.

Inventors

  • 👤 Robert J. Axelrod
  • 👤 Glenn D. Cooper

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 10:27
CPC Classifications
C; C08; C08L; C08L25/00; C08L25/02; C08L25/04; C08L25/08; C08L25/18; C08L71/00; C08L71/08; C08L71/10; C08L71/12; C08L71/123

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 56 words
A method for increasing the heat distortion temperature after molding of a flame retardant blend of a polyphenylene ether resin and a styrene polymer, comprising forming a compatible admixture of a polyphenylene ether resin and a flame retardant copolymer of styrene and dibromostyrene, said copolymer containing no more than 50 percent by weight of the dibromostyrene.
Claim 2
Independent Claim 56 words
A method for increasing the heat distortion temperature after molding of a flame retardant blend of a polyphenylene ether resin and a styrene polymer, comprising forming a compatible admixture of a polyphenylene ether resin and a flame retardant copolymer of styrene and dibromostyrene, said copolymer containing no more than 50 percent by weight of the dibromostyrene.
Claim 3
Dependent Claim 35 words
A method according to claim 1, in which the admixture of a minor amount of polyphenylene ether resin and a major amount of styrene-dibromostyrene copolymer is formed by coprecipitating the two from a common solvent.
Claim 4
Dependent Claim 19 words
A method according to claim 1, in which the copolymer is comprised of greater than 30 percent of 3,4-dibromostyrene.
Claim 5
Dependent Claim 60 words
A method according to claim 1, in which the polyphenylene ether resin is a homopolymer or copolymer of the formula ##STR4## wherein Q, Q', Q" and Q'", are independently selected from the group consisting of hydrogen, halogen, hydrocarbon, halohydrocarbon, hydrocarbonoxy, and halohydrocarbonoxy; and n represents the total number of monomer units and is an integer of at least about 20.
Claim 6
Dependent Claim 16 words
A method according to claim 1, in which the polyphenylene ether resin is poly(2,6-dimethyl-1,4-phenylene ether) resin.
Claim 7
Dependent Claim 20 words
A method according to claim 1, which further comprises including at least one additional flame retardant agent in the blend.
Claim 8
Dependent Claim 17 words
A method according to claim 6, in which the additional flame retardant agent is an aromatic phosphate.
Claim 9
Dependent Claim 14 words
A method according to claim 7, in which the aromatic phosphate is triphenyl phosphate.
Claim 10
Dependent Claim 17 words
A method according to claim 1, which further comprises including an impact resistance improver in the blend.
Claim 11
Dependent Claim 16 words
A method according to claim 9, in which the impact improver is a styrene-butadiene elastomeric copolymer.
Claim 12
Dependent Claim 20 words
A method according to claim 1, which comprises the additional step of thermally forming the blend into a shaped article.
Claim 13
Dependent Claim 15 words
A method according to claim 1, in which the shaping is carried out by molding.
Claim 14
Dependent Claim 44 words
A flame retardant, light stable article produced by the method of claim 12, which is characterized by a higher heat distortion temperature in comparison with a corresponding article from a composition in which (b) is a homopolystyrene or a copolymer of styrene and monobromostyrene.
Claim 15
Dependent Claim 39 words
A flame retardant composition comprising a compatible admixture of (a) a polyphenylene ether resin; and (b) a flame retardant amount of a copolymer of styrene and dibromostyrene which contains no more than 50 percent by weight of the dibromostyrene.
Claim 16
Dependent Claim 39 words
A flame retardant composition comprising a compatible admixture of (a) a polyphenylene ether resin; and (b) a flame retardant amount of a copolymer of styrene and dibromostyrene which contains no more than 50 percent by weight of the dibromostyrene.
Claim 17
Dependent Claim 60 words
A composition according to claim 14, in which the polyphenylene ether resin is a homopolymer or copolymer of the formula ##STR5## wherein Q, Q', Q" and Q'" are independently selected from the group consisting of hydrogen, halogen, hydrocarbon, halohydrocarbon, hydrocarbonoxy, and halohydrocarbonoxy; and n represents the total number of monomer units and is an integer of at least about 20.
Claim 18
Dependent Claim 16 words
A composition according to claim 15, in which the polyphenylene ether resin is poly(2,6-dimethyl-1,4-phenylene ether) resin.
Claim 19
Dependent Claim 15 words
A composition according to claim 14, in which the copolymer contains 3,4-dibromostyrene or 2,4-dibromostyrene units.
Claim 20
Dependent Claim 16 words
A composition according to claim 14, in which includes at least one additional flame retardant agent.
Claim 21
Dependent Claim 16 words
A composition according to claim 18, in which the flame retardant agent is an aromatic phosphate.
Claim 22
Dependent Claim 14 words
A composition according to claim 19, in which the aromatic phosphate is triphenyl phosphate.
Claim 23
Dependent Claim 13 words
A composition according to claim 14, which includes an impact resistance improving polymer.
Claim 24
Dependent Claim 17 words
A composition according to claim 21, in which the impact resistance improver is a styrene-butadiene elastomeric copolymer.
Claim 25
Dependent Claim 11 words
A composition according to claim 14, which contains a mineral filler.
Claim 26
Dependent Claim 14 words
A composition according to claim 23, in which the mineral filler is titanium dioxide.
Claim 27
Dependent Claim 30 words
A method according to claim 1, in which the admixture of a minor amount of polyphenylene ether resin and a major amount of styrene-dibromostyrene copolymer is formed by melt blending.

References Cited (Backward Citations)

US3809729A Cited
US3816562A Cited
US4077934A Cited
GB2076831A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-11-24 1990-05-26 1990-11-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-11-24 1994-05-26 1994-11-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-11-24 1998-05-26 1998-11-25 $7700.00 Window Closed / Lapsed

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