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US4624902A Expired / Lapsed US ⏱️ 0.0 years remaining

Coatings for electrochemical electrodes and methods of making the same

Assignee: Air Liquide Advanced Materials Inc
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Filing: 1985-08-26
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Granted: 1986-11-25
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Expires: 2005-08-26
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Abstract

Abstract The present invention provides a coating for electrodes for use in electrochemical cells having an electrochemically active species and an electrolyte. The coating includes a selectively permeable material which allows for the diffusion of the active species through the coating during operation of the cell while providing a substantially impervious barrier to the electrolyte. Electrodes utilizing the coatings described herein may be used in primary and secondary cells over a wide range of operating temperatures to deliver better electrochemical performance even at room temperature. Methods of making the coating and an apparatus for performing these methods on a continuous basis are included in the present invention. A novel composition of matter also is contemplated containing lithium, silicon, fluorine prepared by exposing lithium metal to SiF 4 .

Inventors

  • 👤 John P. DENeufville
  • 👤 Dalbir Rajoria
  • 👤 Stanford R. Ovshinsky

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 13:26
CPC Classifications
H; H01; H01M; H01M4/00; H01M4/02; H01M4/13; H01M10/00; H01M10/36; H01M4/24; H01M4/242; H01M4/36; H01M4/362; H01M4/364; H01M6/00; H01M6/14; H01M2004/026; H01M2004/027; H01M2300/00; H01M2300/0002; H01M2300/0005; H01M2300/0014; H01M2300/0017; H01M2300/002; H01M2300/0025; H01M2300/0048; H01M4/38; H01M4/383; H01M4/64; H01M4/66; H01M4/661; H01M4/663; H01M4/669; H01M50/00; H01M50/40; H01M50/46; Y; Y02; Y02E; Y02E60/00; Y02E60/10

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 71 words
A coated electrode which is capable of electrochemically releasing an active species to an electrolyte in an electrochemical cell, said electrode comprising: an electrode body comprising active material for storing said active species and subsequently discharging at least a portion of such stored active species to provide a supply of electrons; and a non-metallic, inorganic coating for reducing passivation of said electrode, said coating consisting essentially of lithium, silicon and fluorine.
Claim 2
Dependent Claim 71 words
A coated electrode which is capable of electrochemically releasing an active species to an electrolyte in an electrochemical cell, said electrode comprising: an electrode body comprising active material for storing said active species and subsequently discharging at least a portion of such stored active species to provide a supply of electrons; and a non-metallic, inorganic coating for reducing passivation of said electrode, said coating consisting essentially of lithium, silicon and fluorine.
Claim 3
Dependent Claim 24 words
The coated electrode of claim 1, wherein the ionic conductivity of said coating is greater than about 10 -6 ohm -1 cm -1 .
Claim 4
Dependent Claim 26 words
The coated electrode of claim 1, wherein the diffusion coefficient of said active species through said coating is greater than about 10 -10 cm 2 /sec.
Claim 5
Dependent Claim 23 words
The coated electrode of claim 1, wherein said permeable material further consists essentially of at least one amphoteric element in addition to silicon.
Claim 6
Dependent Claim 11 words
The electrode of claim 1 wherein said coating is compositionally disordered.
Claim 7
Dependent Claim 10 words
The electrode of claim 1 wherein said coating is amorphous.
Claim 8
Dependent Claim 65 words
A coated lithium anode for use in an electrochemical cell having an electrolyte, said anode comprising: an anode body of lithium or an alloy thereof having an anode surface adapted to be operatively associated with said electrolyte in the cell; and a non-metallic, inorganic coating on said lithium anode surface for reducing passivation of said anode, said coating consisting essentially of lithium, silicon and fluorine.
Claim 9
Dependent Claim 65 words
A coated lithium anode for use in an electrochemical cell having an electrolyte, said anode comprising: an anode body of lithium or an alloy thereof having an anode surface adapted to be operatively associated with said electrolyte in the cell; and a non-metallic, inorganic coating on said lithium anode surface for reducing passivation of said anode, said coating consisting essentially of lithium, silicon and fluorine.
Claim 10
Dependent Claim 24 words
The coated anode of claim 7, wherein the ionic conductivity of said coating is greater than about 10 -6 ohm -1 cm -1 .
Claim 11
Dependent Claim 25 words
The coated anode of claim 7, wherein the diffusion coefficient of said lithium through said coating is greater than about 10 -10 cm 2 /sec.
Claim 12
Dependent Claim 11 words
The electrode of claim 7 wherein said coating is compositionally disordered.
Claim 13
Dependent Claim 10 words
The electrode of claim 7 wherein said coating is amorphous.
Claim 14
Dependent Claim 113 words
An electrochemical cell comprising: an electrochemically active species, said active species selected from a group consisting of lithium, sodium, and calcium; an anode for storing said active species and subsequently discharging at least a portion of such stored active species to provide a supply of electrons, said anode having an anode surface; a non-metallic, inorganic coating on said anode surface for reducing passivation thereof, said coating consisting essentially of lithium, silicon and fluorine and a cathode for providing diffusion of said active species between said anode and said cathode during operation of the cell, said cathode operatively contacting said anode surface through said coating, said cathode comprising a cathodic reactant for said anode.
Claim 15
Dependent Claim 113 words
An electrochemical cell comprising: an electrochemically active species, said active species selected from a group consisting of lithium, sodium, and calcium; an anode for storing said active species and subsequently discharging at least a portion of such stored active species to provide a supply of electrons, said anode having an anode surface; a non-metallic, inorganic coating on said anode surface for reducing passivation thereof, said coating consisting essentially of lithium, silicon and fluorine and a cathode for providing diffusion of said active species between said anode and said cathode during operation of the cell, said cathode operatively contacting said anode surface through said coating, said cathode comprising a cathodic reactant for said anode.
Claim 16
Dependent Claim 15 words
The electrochemical cell of claim 12 wherein said coating on said anode is compositionally disordered.
Claim 17
Dependent Claim 14 words
The electrochemical cell of claim 12 wherein said coating on said anode is amorphous.

References Cited (Backward Citations)

US3993501A Cited
US4440836A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-11-24 1990-05-26 1990-11-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-11-24 1994-05-26 1994-11-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-11-24 1998-05-26 1998-11-25 $7700.00 Window Closed / Lapsed

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