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US4623773A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrospark machining solution

Assignee: Mitsubishi Electric Corp
•
Filing: 1984-03-19
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Granted: 1986-11-18
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Expires: 2004-03-19
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Abstract

Abstract A nonflammable electrospark machining solution which provides a high machining rate composed primarily of a saccharide such as cane sugar, fruit sugar or malt sugar with the density of saccharide being 5 to 55% by weight. A preservative may be added such as benzoic acid, salicylic acid, dehydroacetic acid or ethyl para-hydroxybenzoate with the latter being preferred in an amount of 0.01 to 0.1% by weight of the machining solution. Also, an anticorrosive such as sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine is preferably added in an amount of 0.05 to 0.1% by weight of the machining solution.

Inventors

  • 👤 Masahiro Onizuka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:36
CPC Classifications
B; B23; B23H; B23H1/00; B23H1/08

Claims Analysis

Total Claims: 44
Claim 1
Independent Claim 93 words
An electrospark machining device comprising an electrospark machining electrode positioned in a non-flammable electrospark machining solution consisting essentially of an aqueous solution of saccharide, said machining solution having an electrical insulating characteristic high enough to cause spark discharge, and power means to produce a spark discharge (high power density arcs) in a gap between said electrode and an electrically conductive work piece, whereby spark discharges from said electrode are produced in a gap between said electrode and said work piece to machine said work piece when said device is used for electrospark machining.
Claim 2
Dependent Claim 93 words
An electrospark machining device comprising an electrospark machining electrode positioned in a non-flammable electrospark machining solution consisting essentially of an aqueous solution of saccharide, said machining solution having an electrical insulating characteristic high enough to cause spark discharge, and power means to produce a spark discharge (high power density arcs) in a gap between said electrode and an electrically conductive work piece, whereby spark discharges from said electrode are produced in a gap between said electrode and said work piece to machine said work piece when said device is used for electrospark machining.
Claim 3
Dependent Claim 91 words
An electrospark machining device comprising an electrospark machining electrode positioned in a non-flammable electrospark mmachining solution having an insulation resistance of at least 1×10 4 Ωcm, said solution consisting essentially of an aqueous solution of saccharide, and power means to produce a spark discharge (high power density arcs) in a gap between said electrode and an electrically conductive work piece, whereby spark discharges from said electrode are produced in a gap between said electrode and said work piece to machine said work piece when said device is used for electrospark machining.
Claim 4
Dependent Claim 91 words
An electrospark machining device comprising an electrospark machining electrode positioned in a non-flammable electrospark mmachining solution having an insulation resistance of at least 1×10 4 Ωcm, said solution consisting essentially of an aqueous solution of saccharide, and power means to produce a spark discharge (high power density arcs) in a gap between said electrode and an electrically conductive work piece, whereby spark discharges from said electrode are produced in a gap between said electrode and said work piece to machine said work piece when said device is used for electrospark machining.
Claim 5
Dependent Claim 33 words
The electrospark machining device as claimed in claim 1 or 2 in which said saccharide comprises at least one sugar selected from the group consisting of cane sugar, fruit sugar and malt sugar.
Claim 6
Dependent Claim 34 words
The electrospark machining device as claimed in claim 1 or 2 in which the amount of saccharide in said aqueous solution of saccharide is from 5 to 55% by weight of said aqueous solution.
Claim 7
Dependent Claim 18 words
The electrospark machining device as claimed in claim 1 or 2, said aqueous solution further comprising a preservative.
Claim 8
Dependent Claim 28 words
The electrospark machining device as claimed in claim 5 wherein said preservative is selected from the group consisting of benzoic acid, salicylic acid, dehydroacetic acid and ethyl para-hydroxybenzoate.
Claim 9
Dependent Claim 16 words
The electrospark machining device as claimed in claim 6 in which said preservative is alkyl para-hydroxybenzoate.
Claim 10
Dependent Claim 27 words
The electrospark machining device as claimed in claim 6 in which said preservative is ethyl para-hydroxybenzoate of 0.01 to 0.1% by weight of said nonflammable machining solution.
Claim 11
Dependent Claim 36 words
The electrospark machining device as claimed in claim 1 or 2 said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 12
Dependent Claim 31 words
The electrospark machining device as claimed in claim 1 or 2 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.
Claim 13
Dependent Claim 32 words
The electrospark machining device as claimed in claim 3 in which the amount of saccharide in said aqueous solution of saccharide is from 5 to 55% by weight of said aqueous solution.
Claim 14
Dependent Claim 34 words
The electrospark machining device as claimed in claim 3 said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 15
Dependent Claim 34 words
The electrospark machining device as claimed in claim 5 said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 16
Dependent Claim 34 words
The electrospark machining device as claimed in claim 6 said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 17
Dependent Claim 34 words
The electrospark machining device as claimed in claim 7 further said aqueous solution comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 18
Dependent Claim 34 words
The electrospark machining device as claimed in claim 8 further said aqueous solution comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 19
Dependent Claim 29 words
The electrospark machining device as claimed in claim 3 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.
Claim 20
Dependent Claim 29 words
The electrospark machining device as claimed in claim 5 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.
Claim 21
Dependent Claim 29 words
The electrospark machining device as claimed in claim 6 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.
Claim 22
Dependent Claim 29 words
The electrospark machining device as claimed in claim 7 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.
Claim 23
Dependent Claim 80 words
A process comprising the steps of (a) disposing an electrically conductive workpiece to be machined in a non-flammable electrospark machining solution consisting essentially of an aqueous solution of saccharide and having a high electrical insulating characteristic, and (b) applying a sufficient electrical voltage between said workpiece and an electrode positioned in said electrospark machining solution to produce spark discharges (high power density arcs) from said electrode in a gap between said electrode and said workpiece to electrospark machine said workpiece.
Claim 24
Dependent Claim 80 words
A process comprising the steps of (a) disposing an electrically conductive workpiece to be machined in a non-flammable electrospark machining solution consisting essentially of an aqueous solution of saccharide and having a high electrical insulating characteristic, and (b) applying a sufficient electrical voltage between said workpiece and an electrode positioned in said electrospark machining solution to produce spark discharges (high power density arcs) from said electrode in a gap between said electrode and said workpiece to electrospark machine said workpiece.
Claim 25
Dependent Claim 85 words
A process comprising the steps of (a) disposing an electrically conductive workpiece to be machined in a non-flammmable electrospark machining solution having an insulation resistance of at least 1×10 4 Ωcm, said solution consisting essentially of an aqueous solution of saccharide, and (b) applying a sufficient electrical voltage between said workpiece and an electrode positioned in said electrospark machining solution to produce spark discharges (high power density arcs) from said electrode in a gap between said electrode and said workpiece to electrospark machine said workpiece.
Claim 26
Dependent Claim 85 words
A process comprising the steps of (a) disposing an electrically conductive workpiece to be machined in a non-flammmable electrospark machining solution having an insulation resistance of at least 1×10 4 Ωcm, said solution consisting essentially of an aqueous solution of saccharide, and (b) applying a sufficient electrical voltage between said workpiece and an electrode positioned in said electrospark machining solution to produce spark discharges (high power density arcs) from said electrode in a gap between said electrode and said workpiece to electrospark machine said workpiece.
Claim 27
Dependent Claim 31 words
The process as claimed in claim 21 or 22 in which said saccharide comprises at least one sugar selected from the group consisting of cane sugar, fruit sugar and malt sugar.
Claim 28
Dependent Claim 32 words
The process as claimed in claim 21 or 22 in which the amount of saccharide in said aqueous solution of saccharide is from 5 to 55% by weight of said aqueous solution.
Claim 29
Dependent Claim 16 words
The process as claimed in claim 11 or 22, said aqueous solution further comprising a preservative.
Claim 30
Dependent Claim 26 words
The process as claimed in claim 25 wherein said preservative is selected from the group consisting of benzoic acid, salicylic acid, dehydroacetic acid and ethyl para-hydroxybenzoate.
Claim 31
Dependent Claim 14 words
The process as claimed in claim 26 in which said preservative is alkyl para-hydroxybenzoate.
Claim 32
Dependent Claim 25 words
The process as claimed in claim 26 in which said preservative is ethyl para-hydroxybenzoate of 0.01 to 0.1% by weight of said nonflammable machining solution.
Claim 33
Dependent Claim 34 words
The process as claimed in claim 21 or 22, said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 34
Dependent Claim 29 words
The process as claimed in claim 21 or 22 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.
Claim 35
Dependent Claim 30 words
The process as claimed in claim 23 in which the amount of saccharide in said aqueous solution of saccharide is from 5 to 55% by weight of said aqueous solution.
Claim 36
Dependent Claim 32 words
The process as claimed in claim 23, said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 37
Dependent Claim 32 words
The process as claimed in claim 25, said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 38
Dependent Claim 32 words
The process as claimed in claim 26, said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 39
Dependent Claim 32 words
The process as claimed in claim 27, said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 40
Dependent Claim 32 words
The process as claimed in claim 28 said aqueous solution further comprising an anticorrosive additive selected from the group consisting of sodium nitride, sodium polyphosphate, sodium dichromate, sodium silicate and triethanol amine.
Claim 41
Dependent Claim 27 words
The process as claimed in claim 23 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.
Claim 42
Dependent Claim 27 words
The process as claimed in claim 25 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.
Claim 43
Dependent Claim 27 words
The process as claimed in claim 26 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.
Claim 44
Dependent Claim 27 words
The process as claimed in claim 27 further comprising an anticorrosive additive consisting of 0.05 to 0.1% by weight of said nonflammable machining solution of triethanol amine.

References Cited (Backward Citations)

US2937940A Cited
US3334210A Cited
US3389066A Cited
US3269964A Cited
US3766165A Cited
US4039662A Cited
US4148699A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-11-17 1990-05-19 1990-11-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-11-17 1994-05-19 1994-11-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-11-17 1998-05-19 1998-11-18 $7700.00 Window Closed / Lapsed

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