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US4622191A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for manufacturing decorative molding

Assignee: Inoac Corp
•
Filing: 1984-08-23
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Granted: 1986-11-11
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Expires: 2004-08-23
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Abstract

Abstract A method for manufacturing a decorative molding having an outer surface layer with a round peripheral edge, comprising preparing a desired shape of decorative base plate which has an outer decorative layer and a mounting surface of a plastic layer which shrinks when heated, pouring thermo-setting liquid plastic onto the outer surface of the decorative layer of the base plate to coat the outer surface with liquid plastic, and then heating the liquid plastic to cure the same and heating the plastic layer of the base plate so that a predetermined amount of shrinkage of the plastic layer takes place.

Inventors

  • 👤 Shin Takeuchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 16:36
CPC Classifications
B; B05; B05D; B05D7/00; B05D7/02; B05D7/04; B29; B29C; B29C37/00; B29C37/005; B44; B44C; B44C3/00; B44C3/04; B05D3/00; B05D3/02; B05D3/0254; B05D3/12

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 150 words
A method for manufacturing a decorative molding having an outer surface with a round peripheral edge, comprising: preparing an elongated shape of a decorative base plate which has an outer decorative layer and a mounting surface made of a plastic layer which shrinks when heated; pouring thermo-setting liquid plastic onto the outer surface of the decorative layer of the base plate to coat the outer surface of the decorative layer with liquid plastic, and then; heating the liquid plastic to cure the same, such curing resulting in shrinkage of the plastic coating in the longitudinal direction and a tendency to warp the base plate, and heating the plastic layer of the base plate so that a predetermined amount of shrinkage of the plastic layer in the longitudinal direction takes place to cancel the shrinkage of the coating and make the mounting surface of the base plate flat or slightly convex.
Claim 2
Independent Claim 150 words
A method for manufacturing a decorative molding having an outer surface with a round peripheral edge, comprising: preparing an elongated shape of a decorative base plate which has an outer decorative layer and a mounting surface made of a plastic layer which shrinks when heated; pouring thermo-setting liquid plastic onto the outer surface of the decorative layer of the base plate to coat the outer surface of the decorative layer with liquid plastic, and then; heating the liquid plastic to cure the same, such curing resulting in shrinkage of the plastic coating in the longitudinal direction and a tendency to warp the base plate, and heating the plastic layer of the base plate so that a predetermined amount of shrinkage of the plastic layer in the longitudinal direction takes place to cancel the shrinkage of the coating and make the mounting surface of the base plate flat or slightly convex.
Claim 3
Dependent Claim 17 words
A method according to claim 1, wherein said decorative base plate is made of a sheet material.
Claim 4
Dependent Claim 27 words
A method according to claim 1, wherein said heat shrinkable plastic layer comprises soft or semirigid plastic of polyvinyl chloride resin or ionomer resin or the equivalent.
Claim 5
Dependent Claim 26 words
A method according to claim 1, wherein said heat shrinkable plastic layer is drawn in advance when molded to give a mold shrinkage to the same.
Claim 6
Dependent Claim 13 words
A method according to claim 1, wherein the thermo-setting liquid plastic is transparent.
Claim 7
Dependent Claim 36 words
A method according to claim 1, wherein said plastic layer of the base plate is heated to cause a heat shrinkage of the plastic layer so that the mounting surface of the base plate is flat.
Claim 8
Dependent Claim 53 words
A method according to claim 1, wherein said plastic layer of the base plate is heated to cause the heat shrinkage thereof, so that the mounting surface of the base plate is convex in such a way that the mounting surface is curved to project toward the outer surface of the base plate.
Claim 9
Dependent Claim 28 words
A method according to claim 1, wherein the heating of the liquid plastic layer and the heating of the plastic layer of the base plate are performed simultaneously.

References Cited (Backward Citations)

US3262451A Cited
US3600490A Cited
US3962009A Cited
JPS5667213A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-11-10 1990-05-12 1990-11-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-11-10 1994-05-12 1994-11-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-11-10 1998-05-12 1998-11-11 $7700.00 Window Closed / Lapsed

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