Claims Analysis
Total Claims: 16
Claim 1
Independent Claim
247 words
In the process for electroplating the walls of through holes in a laminated printed wiring board comprised of at least one non-conducting layer laminated to at least two separate conductive metal layers, which comprises the steps: (a) contacting said printed wiring board having said through holes with a liquid dispersion of carbon black comprised of: (1) carbon black particles having an average particle size of less than about 3.0 microns in said dispersion; (2) an effective dispersing amount of a surfactant which is compatible with said carbon black; and (3) a liquid dispersing medium, wherein the amount of carbon black is sufficient to coat substantially all of said non-conducting surfaces and is less than about 4% by weight of said liquid dispersion; (b) separating substantially all of the liquid dispersing medium from said dispersion, thereby depositing said carbon black particles in a substantially continuous layer on said non-conducting portions of said hole walls; (c) microetching said metal layers of said printed wiring board to remove deposited carbon black therefrom; (d) rinsing said printed wiring board to remove residual microetch therefrom; and (e) electroplating a substantially continuous metal layer over the deposited carbon black layer on said non-conducting portions of hole walls, thereby electrically connecting said metal layers of said printed wiring board; wherein said improvement comprises: contacting said deposited carbon black particles after step (b) and before step (c) with aqueous solution of a gas-forming compound selected from an alkaline carbonate, an alkaline sulfite and mixtures thereof.
Claim 2
Dependent Claim
247 words
In the process for electroplating the walls of through holes in a laminated printed wiring board comprised of at least one non-conducting layer laminated to at least two separate conductive metal layers, which comprises the steps: (a) contacting said printed wiring board having said through holes with a liquid dispersion of carbon black comprised of: (1) carbon black particles having an average particle size of less than about 3.0 microns in said dispersion; (2) an effective dispersing amount of a surfactant which is compatible with said carbon black; and (3) a liquid dispersing medium, wherein the amount of carbon black is sufficient to coat substantially all of said non-conducting surfaces and is less than about 4% by weight of said liquid dispersion; (b) separating substantially all of the liquid dispersing medium from said dispersion, thereby depositing said carbon black particles in a substantially continuous layer on said non-conducting portions of said hole walls; (c) microetching said metal layers of said printed wiring board to remove deposited carbon black therefrom; (d) rinsing said printed wiring board to remove residual microetch therefrom; and (e) electroplating a substantially continuous metal layer over the deposited carbon black layer on said non-conducting portions of hole walls, thereby electrically connecting said metal layers of said printed wiring board; wherein said improvement comprises: contacting said deposited carbon black particles after step (b) and before step (c) with aqueous solution of a gas-forming compound selected from an alkaline carbonate, an alkaline sulfite and mixtures thereof.
Claim 3
Dependent Claim
21 words
The process of claim 1 wherein said gas-forming substance is selected from the group consisting of sodium carbonate and potassium carbonate.
Claim 4
Dependent Claim
15 words
The process of claim 1 wherein said gas-forming substance is sodium sulfite and potassium sulfite.
Claim 5
Dependent Claim
28 words
The process of claim 1 wherein said contacting step of the improvement is carried out by immersing the printed wiring board in a bath containing said gas-forming substance.
Claim 6
Dependent Claim
24 words
The process of claim 1 wherein said contacting step of the improvement occurs at a temperature from about 20° C. to about 50° C.
Claim 7
Dependent Claim
59 words
The process of claim 1 wherein said contacting step of the improvement is carried out by placing said printed wire board in an aqueous bath containing said gas-forming substance at a temperature from about 20° C. to about 50° C. and said solution comprising water and about 20 to about 75 grams of sodium carbonate per liter of water.
Claim 8
Dependent Claim
38 words
The process of claim 6 wherein said liquid carbon black dispersion further comprises a sufficient amount of at least one alkaline hydroxide to raise the pH of said liquid dispersion in the range from about 10 to 14.
Claim 9
Dependent Claim
28 words
The process of claim 7 wherein said liquid dispersion further comprises an alkaline silicate, which is formed by the reaction of fumed silica particles and said alkaline hydroxide.
Claim 10
Dependent Claim
18 words
The process of claim 8 wherein said liquid dispersion contains less than about 10% by weight solids constituents.
Claim 11
Dependent Claim
20 words
The process of claim 7 wherein said carbon black particles have an initial pH from about 2 to about 4.
Claim 12
Dependent Claim
20 words
The process of claim 7 wherein said printed wiring board is contacted with an alkaline hydroxide solution before step (a).
Claim 13
Dependent Claim
14 words
The process of claim 7 wherein said surfactant is a phosphate ester anionic surfactant.
Claim 14
Dependent Claim
11 words
The process of claim 7 wherein said conductive metal is copper.
Claim 15
Dependent Claim
12 words
The process of claim 7 wherein said liquid dispersing medium is water.
Claim 16
Dependent Claim
17 words
The process of claim 7 wherein said microetch in step (c) comprises sodium persulfate and sulfuric acid.