Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
177 words
An in line process for sequentially forming and shaping a filament, comprising spinnning the filament in a fluid state at a uniform rate from a nozzle, drawing out the spun filament and allowing the drawn filament to solidify; including the steps of: drawing the filament during its solidification process past a source of rapidly fluctuating energy flux and thereby causing the filament to absorb energy in varying amounts along the length of the filament, and stretching the filament after the energy absorption step whereby to reduce its cross-section and form intermittent zones of relatively greater and lesser cross-section along its length, the zones of different cross-section corresponding to regions of the filament that were exposed to different amounts of energy; the fluctuations in the energy flux and the stretching of the exposed filament being selected to produce cross-sectional area ratios between the zones of relatively greater and lesser cross-section of at least 1:0.8 and a frequency of cross-sectional change of at least one per millimeter over at least part of the length of the solidified stretched filament.
Claim 2
Dependent Claim
177 words
An in line process for sequentially forming and shaping a filament, comprising spinnning the filament in a fluid state at a uniform rate from a nozzle, drawing out the spun filament and allowing the drawn filament to solidify; including the steps of: drawing the filament during its solidification process past a source of rapidly fluctuating energy flux and thereby causing the filament to absorb energy in varying amounts along the length of the filament, and stretching the filament after the energy absorption step whereby to reduce its cross-section and form intermittent zones of relatively greater and lesser cross-section along its length, the zones of different cross-section corresponding to regions of the filament that were exposed to different amounts of energy; the fluctuations in the energy flux and the stretching of the exposed filament being selected to produce cross-sectional area ratios between the zones of relatively greater and lesser cross-section of at least 1:0.8 and a frequency of cross-sectional change of at least one per millimeter over at least part of the length of the solidified stretched filament.
Claim 3
Dependent Claim
25 words
A process according to claim 1 wherein the source of rapidly fluctuating energy flux is an energy beam of modulated intensity directed at the filament.
Claim 4
Dependent Claim
30 words
A process according to claim 1 wherein the source of rapidly fluctuating energy flux is an energy beam which is oscillated along or across the path of the solidifying filament.
Claim 5
Dependent Claim
40 words
A process according to claim 1 wherein the filament is one of a bundle of filaments spun simultaneously from a multiple orifice spinneret, and all filaments in the bundle are similarly exposed to the energy flux and altered in cross-section.
Claim 6
Dependent Claim
36 words
A process according to claim 1 wherein the filament is exposed to a periodically repeated energy flux pattern along its length to produce a corresponding periodically repeated pattern of cross-sectional changes in the solidified stretch filament.
Claim 7
Dependent Claim
41 words
A process according to claim 1 wherein the fluctuations in the energy flux and the stretching of the exposed filament are selected to produce cross-sectional area ratios between the zones of relatively greater and lesser cross-section of from 1:0.8 to 1:0.5.
Claim 8
Dependent Claim
41 words
A process according to claim 1 wherein the fluctuations in the energy flux and the stretching of the exposed filament are selected to produce from 1 to 50 zones of relatively lesser cross-section per millimeter length of the solidified stretched filament.
Claim 9
Dependent Claim
47 words
A process according to claim 1 wherein the fluctuations in the energy flux and the stretching of the exposed filament are selected to produce one zone of relatively lesser cross-section per length of solidified stretched filament equal to one-half to twenty times the diameter of the filament.