Articles for providing fire protection

Claim 2

A fire protection article comprising: an extinguishing/coolant agent, said agent comprising a dry material which is stable at room temperature and which will undergo an endothermic reaction to generate a non-toxic and non-flammable gas while simultaneously absorbing heat when subjected to an elevated temperature, said extinguishing/coolant agent being selected from the group consisting of sodium bicarbonate, potassium bicarbonate, borax, monoammonium phosphate and urea potassium bicarbonate; a non-flammable and non-toxic adhesive, said adhesive and agent being intimately mixed and cured to define a non-porous layer having the agent uniformily dispersed therein, said adhesive being selected from the group consisting of neoprene elastomer, latex modified elastomer emulsions, synthetic elastomers and polyvinyl alcohol; and a thermal barrier layer, said barrier layer being comprised of a gas permeable fabric and being at least partly bonded to a first surface of said non-porous layer, said fabric being non-flammable and retaining its dimensional stability at temperatures above the temperature at which said agent undergoes an endothermic reaction, said fabric being comprised of fibers selected from the group consisting of glass, graphite and ceramic.

Claim 3

The article of claim 1 further comprising: a layer of thermal insulating material bonded to the second surface of said non-porous layer.

Claim 4

The article of claim 2 further comprising: an isolation layer bonded to the exposed surface of said layer of thermal insulating material.

Claim 5

The article of claim 2 wherein said layer of thermal insulating material is gas permeable.

Claim 6

The article of claim 1 wherein the adhesive has a melting temperature which is higher than the temperature at which the agent decomposes and the agent undergoes the endothermic reaction in the same volume it occupies in the non-porous layer whereby high localized gas pressures result, the gas being micro-explosively released from the non-porous layer when the containment pressure of the adhesive is exceeded.

Claim 7

The article of claim 5 wherein said micro-explosions initially occur in a layer of the non-porous layer adjacent the surface which is closet to the heat source and proceed internally in generally a layer-by-layer process.

Claim 8

The article of claim 6 wherein said agent is microencapsulated prior to the formation of said non-porous layer.

Claim 9

The article of claim 7 wherein said microcapsules comprise water glass.

Claim 10

The article of claim 4 further comprising: an isolation layer bonded to the exposed surface of said layer of thermal insulating material.

Claim 11

The article of claim 1 wherein said agent is microencapsulated prior to the formation of said non-porous layer.

Claim 12

The article of claim 10 wherein the adhesive has a melting temperature which is higher than the temperature at which the agent decomposes and the agent undergoes the endothermic reaction in the same volume it occupies in the layer whereby high localized gas pressures result, the gas being micro-explosively released.

Claim 13

The article of claim 10 further comprising: a layer of thermal insulating material bonded to the second surface of the said non-porous layer.

Claim 14

A fire protection article comprising: an extinguishing/coolant agent, said agent comprising a dry material which is stable at room temperature and which will undergo an endothermic reaction to generate a non-toxic and non-flammable gas while simultaneously absorbing heat when subjected to an elevated temperature, said agent being selected from the group consisting of sodium bicarbonate, potassium bicarbonate, borax, monoammonium phosphate and urea potassium bicarbonate; a non-flammable and non-toxic adhesive; said adhesive and agent being intimately mixed and cured to define a non-porous layer having the agent uniformily dispersed therein, said adhesive being selected from the group consisting of neoprene elastomer, laxtex modified elastomer emulsions, synthetic elastomers and polyvinyl alcohol; and a thermal barrier layer, said barrier layer being at least partly bonded to a first surface of non-porous layer, said barrier layer being non-flammable and non-permeable to the generated gas, said barrier layer being comprised of a material selected from the group consisting of metal and plastic and retaining its physical and chemical properties at temperatures exceeding the temperature at which the agent undergoes an endothermic reaction to generate gas.

Claim 15

A fire protection article comprising: an extinguishing/coolant agent, said agent comprising a dry material which is stable at room temperature and which will undergo an endothermic reaction to generate a non-toxic and non-flammable gas while simultaneously absorbing heat when subjected to an elevated temperature, said agent being selected from the group consisting of sodium bicarbonate, potassium bicarbonate, borax, monoammonium phosphate and urea potassium bicarbonate; a non-flammable and non-toxic adhesive; said adhesive and agent being intimately mixed and cured to define a non-porous layer having the agent uniformily dispersed therein, said adhesive being selected from the group consisting of neoprene elastomer, laxtex modified elastomer emulsions, synthetic elastomers and polyvinyl alcohol; and a thermal barrier layer, said barrier layer being at least partly bonded to a first surface of non-porous layer, said barrier layer being non-flammable and non-permeable to the generated gas, said barrier layer being comprised of a material selected from the group consisting of metal and plastic and retaining its physical and chemical properties at temperatures exceeding the temperature at which the agent undergoes an endothermic reaction to generate gas.

Claim 16

The article of claim 13 wherein said barrier layer can in part expand outwardly relative to said non-porous layer.

Claim 17

The article of claim 13 further comprising: a layer of gas permeable thermal insulating material bonded to the second surface of said non-porous layer.

Claim 18

The article of claim 13 wherein the adhesive has a melting temperature which is higher than the temperature at which the agent decomposes and the agent undergoes the endothermic reaction in the same volume it occupies in the non-porous layer whereby high localized gas pressures result, the gas being micro-explosively released from the non-porous layer when the containment pressure of the adhesive is exceeded.

Claim 19

The article of claim 16 wherein said micro-explosions initially occur in a layer of the non-porous layer adjacent the surface which is closest to the heat source and proceed internally in generally a layer-by-layer process.

Claim 20

The article of claim 15 further comprising: an isolation layer bonded to the exposed surface of said layer of thermal insulating material.

Claim 21

The article of claim 18 wherein said isolation layer is gas permeable.

Claim 22

The article of claim 13 wherein said barrier layer is comprised of a foil selected from the group consisting of aluminum, steel and brass.

Claim 23

The article of claim 14 wherein said barrier layer is comprised of foil selected from the group consisting of aluminum, steel and brass.

Claim 24

The article of claim 15 where said barrier layer can in part expand outwardly relative to said non-porous layer.

Claim 25

The article of claim 16 further comprising: a layer of insulating material bonded to the second surface of said non-porous layer.

Claim 26

The article of claim 13 wherein said agent is microencapsulated prior to the formation of said non-porous layer.

Claim 27

The article of claim 24 wherein the adhesive has a melting temperature which is higher than the temperature at which the agent decomposes and the agent undergoes the endothermic reaction in the same volume it occupies in the layer whereby high localized gas pressures result, the gas being micro-explosively released.