Insert assembly for a connector

Claim 2

In combination with a connector of the type having a tubular metal housing, an insert assembly and means for mounting said insert assembly within said tubular housing, the improvement wherein the insert assembly comprises: a planar metal member having a front face and a rear face, said metal member in electrical contact with said housing, having a plurality of axially extending bores, and having void means extending substantially parallel to the central axis of said planar metal member for receiving portions of a planar plastic member; a planar plastic member having a rear face and a front face molded to the rear face of the metal member and having portions extending from said front face and into said void means thereby enhancing mechanical connection of the planar plastic member to the planar metal member, said plastic member having a plurality of axially extending and axially aligned bores coextensive respectively with said bores of said planar metal member for receiving a respective insertable terminal within, which extends from each of said coextensive planar metal member bores and said planar plastic member bores, in a manner such that each terminal is electrically connected to said tubular metal housing through said planar metal member; and means for retaining a respective terminal in each of the bores in said planar members so that each terminal is in electrical contact with said metal planar member.

Claim 3

The connector as described in claim 1 including: at least one axially extending void in said planar metal member having therein an axially extending portion of said planar plastic member.

Claim 4

The connector as described in claim 1 further comprising a plurality of insertable terminals respectively received and releasably retained in each of said bores in said planar members, and each of said terminals being connected to a coaxial cable in a manner such that the metal outer sheath of each coaxial cable is electrically connected to the respective terminal for grounding out unwanted electrical signals to the connector housing.

Claim 5

The connector as described in claim 1 wherein said insert assembly further comprises: a first planar rubber sealing member having a plurality of axial bores axially aligned with the bores in the metal and plastic planar members, said first rubber sealing member bonded to the front face of the planar metal member; and a second planar rubber sealing member having a plurality of axial bores therein axially aligned with the axial bores in the other planar members, said second planar sealing member bonded to the rear face of said planar plastic member.

Claim 6

The connector as described in claim 4 including: at least one axially extending void in said planar metal member having therein an axially extending portion of said planar plastic member.

Claim 7

The connector as described in claim 4 further comprising a plurality of insertable terminals respectively received and releasably retained in each of said bores in said planar members, and each of said terminals being connected to a coaxial cable in a manner such that the metal outer sheath of each coaxial cable is electrically connected to the respective terminal for grounding out unwanted electrical signals to the connector housing.

Claim 8

The connector as described in claim 1 including an axial groove and an axial shoulder, said groove in one of said insert assembly and said housing, said shoulder on the other of said insert assembly and said housing, said shoulder received by said groove to orient the axial bores in said insert assembly in a predetermined position relative to said tubular housing.

Claim 9

The connector as described in claim 7 including: at least one axially extending void in said planar metal member having therein an axially extending portion of said planar plastic member.

Claim 10

The connector as described in claim 4 including an axial groove and an axial shoulder, said groove in one of said insert assembly and said housing, said shoulder on the other of said insert assembly and said housing, said shoulder received by said groove to orient the axial bores in said insert assembly in a predetermined position relative to said tubular housing.

Claim 11

The connector as described in claim 9 including: at least one axially extending void in said planar metal member having therein an axially extending portion of said planar plastic member.

Claim 12

In combination with a connector of the type having a tubular metal housing, an insert assembly and means for mounting said insert assembly within said tubular housing, the improvement wherein the insert assembly comprises: a planar metal member having a front face and a rear face, said metal member in electrical contact with said housing, having a plurality of axially extending bores, and having void means extending substantially parallel to the central axis of said planar metal member for receiving portions of a planar plastic member; a planar plastic member having a rear face and a front face and molded to the rear face of the metal member and having portions extending from said front face and into said void means thereby enhancing mechanical connection of the plastic member to the metal member, said plastic member having a plurality of axially extending and axially aligned bores coextensive respectively with said bores of said planar metal member for receiving a respective insertable terminal within, which extends from each of said coextensive planar member bores and said planar plastic member bores, in a manner such that each terminal is electrically connected to said tubular metal housing through said planar metal member; first planar rubber sealing member bonded to the front face of said planar metal member for providing an interfacial seal when the forward face is pressed against the forward face of a substantially identical insert assembly of another connector assembly; second planar rubber sealing member bonded to the rear face of said planar plastic member, said second planar rubber sealing member having a plurality of axial bores configured in a manner such that a pressure tight relationship is established with terminals received therein for providing a moisture seal; and means for retaining a respective terminal in each of the bores in said planar members so that each terminal is in electrical contact with said metal planar member.

Claim 13

In combination with a connector of the type having a tubular metal housing, an insert assembly and means for mounting said insert assembly within said tubular housing, the improvement wherein the insert assembly comprises: a planar metal member having a front face and a rear face, said metal member in electrical contact with said housing, having a plurality of axially extending bores, and having void means extending substantially parallel to the central axis of said planar metal member for receiving portions of a planar plastic member; a planar plastic member having a rear face and a front face and molded to the rear face of the metal member and having portions extending from said front face and into said void means thereby enhancing mechanical connection of the plastic member to the metal member, said plastic member having a plurality of axially extending and axially aligned bores coextensive respectively with said bores of said planar metal member for receiving a respective insertable terminal within, which extends from each of said coextensive planar member bores and said planar plastic member bores, in a manner such that each terminal is electrically connected to said tubular metal housing through said planar metal member; first planar rubber sealing member bonded to the front face of said planar metal member for providing an interfacial seal when the forward face is pressed against the forward face of a substantially identical insert assembly of another connector assembly; second planar rubber sealing member bonded to the rear face of said planar plastic member, said second planar rubber sealing member having a plurality of axial bores configured in a manner such that a pressure tight relationship is established with terminals received therein for providing a moisture seal; and means for retaining a respective terminal in each of the bores in said planar members so that each terminal is in electrical contact with said metal planar member.

Claim 14

The connector as described in claim 13 including an axial groove and an axial shoulder, said groove in one of said insert assembly and said housing, said shoulder on the other of said insert assembly and said housing, said shoulder received by said groove to orient the axial bores in said insert assembly in a predetermined position relative to said tubular housing.

Claim 15

The connector as described in claim 11 wherein said void means comprises at least one axially extending void having received therein an axially extending portion of said planar plastic member.

Claim 16

The connector as described in claim 11 further comprising a plurality of insertable terminals respectively received and releasably retained in each of said bores in said planar members, and each of said terminals being connected to a coaxial cable in a manner such that the metal outer sheath of each coaxial cable is electrically connected to the respective terminal for grounding out unwanted electrical signals to the connector housing.