Process for stabilizing a poly(aryl ether ketone)

Claim 2

An improved process for stabilizing a poly(arylether ketone) polymer produced by reacting a nucleophilic coreactant with an electrophilic coreactant under Friedel-Crafts polymerization conditions wherein the improvement comprises treating the polymer so produced with a dicarbonyl chelating agent of the general formula ##STR6## wherein R 1 is a saturated or unsaturated alkyl or cycloalkyl radical containing from 1 to 12 carbon atoms, or --Q--R 3 --Q-- wherein Q is N or O and R 3 is a saturated or unsaturated alkyl or cycloalkyl radical containing 1 to 12 carbon atoms, R 2 is independently hydrogen, alkyl, cycloalkyl, or aryl containing from 1 to 12 carbon atoms, --O--R 4 wherein R 4 is independently hydrogen, alkyl, cycloalkyl or aryl containing from 1-12 carbon atoms or --N(R 4 ) 2 wherein R 4 is as defined above.

Claim 3

A process as defined in claim 1 wherein the chelating agent is selected from one or more of methyl acetoacetate, ethyl acetoacetate, methyl-4-acetylbutyrate, dimethyl malonate, diethyl malonate, dimethyl succinate, dimethyl maleate, 2,3-butanedione, 2,4-pentanedione, 2,3-pentanedione, 2,3-hexanedione, 2,4-hexanedione, 2,5-hexanedione, ethylene glycol diacetate, or 1,6-hexamethylene diamine diacetamide.

Claim 4

A process as defined in claim 1 wherein the polymer is treated with a solution containing the dicarbonyl chelating agent.

Claim 5

A process as defined in claim 3 wherein the dicarbonyl chelating agent is dissolved in acetone, methyl ethyl ketone, cyclohexanone, methanol, ethanol, methylene chloride, 1,2 dichloroethane, or water.

Claim 6

A process as defined in claim 1 wherein the poly(aryl ether ketone) is prepared by reacting one or more of the following nucleophilic coreactants: diphenyl sulfide, dibenzofuran, thianthrene, phenoxathin, phenodioxin, diphenylene, diphenyl 4,4'-diphenoxybiphenyl, 2,2'-diphenoxylbiphenyl, 1,2-diphenoxybenzene, 1,3-diphenoxybenzene, 1,4-diphenoxybenzene, 1-phenoxynaphthalene, 1,2-diphenoxynaphthalene, diphenyl ether, or 1,5-diphenoxynaphthalene.

Claim 7

A process as defined in claim 1 wherein the poly(aryl ether ketone) is prepared by reacting one or more of the following electrophilic coreactants: phosgene, carbonyl diflouride, terephthaloyl chloride, isophthaloyl chloride, thio-bis(4,4'-benzoyl chloride), benzophenone-4,4'-di(carbonyl chloride), oxy-bis(4,4'-benzoyl chloride), oxy-bis(3,3'-benzoyl chloride), diphenyl-3,3'-di(carbonyl chloride), carbonyl-bis(3,3'-benzoyl chloride), sulfonyl-bis(4,4'-benzoyl chloride), sulfonyl-bis(3,3'-benzoyl chloride), sulfonyl-bis(3,4'-benzoyl chloride), thio-bis(3,4'-benzoyl chloride), thio-bis(4,4'-benzoyl chloride, diphenyl-4,4'-di(carbonyl chloride), diphenyl-3,4'-di(carbonyl chloride), oxy-bis[4,4'-(2-chlorobenzoyl chloride)], naphthalene-1,5-di(carbonyl chloride), naphthalene-1,6-di(carbonyl chloride), naphthalene-1,7-di(carbonyl chloride), naphthalene-2,6-di(carbonyl chloride), oxy-bis[7,7'-naphthalene-2,2'-di(carbonyl chloride)], thio-bis[8,8'-naphthalene-2,2'-di(carbonyl chloride)], 7,7'-binaphthyl-2,2'-di(carbonyl chloride), carbonyl-bis[7,7'-naphthalene-2,2'-di(carbonyl chloride)], sulfonyl-bis[6,6'-naphthalene-2,2'-di(carbonyl chloride)], or benzofuran-2,7-di(carbonyl chloride).

Claim 8

A process as defined in claim 1 wherein diphenyl ether is reacted with terephthaloyl chloride and/or isophthaloyl chloride.

Claim 9

A process as defined in claim 1 wherein the process is carried out in the presence of a Friedel-Crafts catalyst selected from aluminum chloride, antimony pentachloride or ferric chloride.

Claim 10

A process as defined in claim 1 wherein the process is carried out at a temperature of from about 0° C. to about 25° C.