Electrical connector requiring low mating force

Claim 2

An electrical conductor contact for mating with a mating contact by accepting insertion of said mating contact, comprising: an upper cantilever finger having a contact portion at its free end; and a lower cantilever finger having a contact portion at its free end, wherein said upper and lower cantilever fingers are in opposed relationship one to the other, said upper and lower cantilever fingers being electrically connected on their rigid ends, said contact portions being at least partially offset axially from each other in the longitudinal direction of insertion of said mating contact, at least partially offset axially from each other relative to the axis vertically perpendicular to the longitudinal direction of insertion of said mating contact, and partially offset axially from each other relative to the axis horizontally perpendicular to the longitudinal direction of insertion of said mating contact, and at least a portion of the surface of the contacting portion of said lower cantilever finger is located above a portion of the surface of the contacting portion of said upper cantilever finger relative to the plane of insertion of said mating contact.

Claim 3

An electrical conductor contact according to claim 1 wherein: said opposed cantilever fingers lie substantially in opposite half spaces as defined by the plane which vertically bisects said mating contact with the longitudinal direction of insertion of said mating contact and the vertical perpendicular thereto as axes.

Claim 4

An electrical conductor contact according to claim 1 wherein: said upper cantilever finger terminates at its rigid end in the top plate of a beam, said top plate being substantially parallel to said plane of insertion of said mating member; and said lower cantilever finger terminates at its rigid end in the bottom plate of said beam, said bottom plate being substantially parallel to said top plate and said beam being comprised of said top and bottom plates and a connecting member for rigidly connecting said top and bottom plates.

Claim 5

An electrical conductor contact according to claim 1 wherein: said upper cantilever finger terminates at its rigid end in a plate and is comprised of a rising portion which rises out of the horizontal plane of said plate, an angling portion which angles downward towards the horizontal plane of said plate and terminates in said contact portion, and a bending portion which connects said rising and angling portions; and said lower cantilever finger terminates at its rigid end in said plate and from said plate rises towards said plane of insertion of said mating contact, said lower and upper cantilever fingers being substantially adjacent each other at their termination in said plate.

Claim 6

An electrical connector according to claim 1 wherein: the surfaces of the contact portions of said cantilever fingers are separated from their respective opposing finger and the contact portion of the respective opposing finger by sufficient distance to permit plating with a minimum amount of precious plating materials.

Claim 7

An electrical conductor contact according to claim 1 wherein: at least a portion of the surface of the contacting portion of said lower cantilever finger is located above a portion of the surface of the contacting portion of said upper cantilever finger relative to the plane of insertion of said mating contact.

Claim 8

An electrical conductor contact according to claim 6 wherein: at least a portion of the contact portion of one of said opposed cantilever fingers lies opposite a non-contacting portion of the other cantilever finger.

Claim 9

An electrical connector comprising: a plurality of electrical conductor contacts for mating with a plurality of mating contacts by accepting insertion of said mating contacts, wherein each of said electrical conductor contacts includes an upper cantilever finger with a contact portion at its free end and a lower cantilever finger with a contact portion at its free end, said upper and lower cantilever fingers being in opposed relationship one to the other, said upper and lower cantilever fingers being electrically connected on their rigid ends, and said contact portions being at least partially offset axially from each other in the longitudinal direction of insertion of said mating contact, at least partially offset axially from each other relative to the axis vertically perpendicular to the longitudinal direction of insertion of said mating contact, and partially offset axially from each other relative to the axis horizontally perpendicular to the longitudinal direction of insertion of said mating contact for each of said plurality of electrical conductor contacts, wherein at least a portion of the surface of the contact portion of said lower cantilever finger is located above a portion of the surface of the contact portion of said upper cantilever finger relative to the plane of insertion of said mating contact for each of said plurality of electrical conductor contacts; and a non-conductive housing for housing said plurality of electrical conductor contacts.

Claim 10

An electrical connector comprising: a plurality of electrical conductor contacts for mating with a plurality of mating contacts by accepting insertion of said mating contacts, wherein each of said electrical conductor contacts includes an upper cantilever finger with a contact portion at its free end and a lower cantilever finger with a contact portion at its free end, said upper and lower cantilever fingers being in opposed relationship one to the other, said upper and lower cantilever fingers being electrically connected on their rigid ends, and said contact portions being at least partially offset axially from each other in the longitudinal direction of insertion of said mating contact, at least partially offset axially from each other relative to the axis vertically perpendicular to the longitudinal direction of insertion of said mating contact, and partially offset axially from each other relative to the axis horizontally perpendicular to the longitudinal direction of insertion of said mating contact for each of said plurality of electrical conductor contacts, wherein at least a portion of the surface of the contact portion of said lower cantilever finger is located above a portion of the surface of the contact portion of said upper cantilever finger relative to the plane of insertion of said mating contact for each of said plurality of electrical conductor contacts; and a non-conductive housing for housing said plurality of electrical conductor contacts.

Claim 11

An electrical connector according to claim 8 wherein: for each of said plurality of electrical conductor contacts said opposed cantilever fingers lie substantially in opposite half spaces as defined by the plane which vertically bisects said mating contact with the longitudinal direction of insertion of said mating contact and the vertical perpendicular thereto as axes.

Claim 12

An electrical connector according to claim 8 wherein: for each of said plurality of electrical conductor contacts, said upper cantilever finger terminates at its rigid end in the top plate of a beam, said top plate being substantially parallel to said plane of insertion of said mating member, and said lower cantilever finger terminates at its rigid end in the bottom plate of said beam, said bottom plate being substantially parallel to said top plate and said beam being comprised of said top and bottom plates and a connecting member for rigidly connecting said top and bottom plates.

Claim 13

An electrical connector according to claim 8 wherein: for each of said plurality of electrical conductor contacts, said upper cantilever finger terminates at its rigid end in a plate and is comprised of a rising portion which rises out of the horizontal plane of said plate, an angling portion which angles downward towards the horizontal plane of said plate and terminates in said contact surface, and a bending portion which connects said rising and angling portions, and said lower cantilever finger terminates at its rigid end in said plate and from said plate rises towards said plane of insertion of said mating contact, said lower and upper cantilever fingers being substantially adjacent each other at their termination in said plate.

Claim 14

An electrical connector according to claim 8 wherein: for each of said plurality of electrical conductor contacts, the contact surfaces of the contact portions of said cantilever fingers are separated from the respective opposing finger and the contact portion of said respective opposing finger by sufficient distance to permit plating with a minimum amount of precious plating materials.

Claim 15

An electrical connector according to claim 8 wherein: at least a portion of the surface of the contact portion of said lower cantilever finger is located above a portion of the surface of the contact portion of said upper cantilever finger relative to the plane of insertion of said mating contact for each of said plurality of electrical conductor contacts.

Claim 16

An electrical connector according to claim 13 wherein: at least a portion of the contact portion of one of said cantilever fingers lies opposite a non-contacting portion of the other cantilever finger for each of said plurality of electrical conductor contacts.

Claim 17

An electrical connector according to claim 8 wherein: said housing comprises a plurality of channels for receiving said plurality of electrical conductor contacts, each of said channels having a pair of opposed substantially parallel side walls each with a guide ramp, wherein one of said ramps engages a first of said cantilever fingers but not the other finger, and the other ramp engages the second of said cantilever fingers, but not the first finger.

Claim 18

An electrical connector according to claim 15 wherein: said guide ramp which engages said lower cantilever finger slopes downwards to force the contact portion of said lower cantilever finger below said plane of insertion of said mating element upon insertion of said contact into said housing; and said guide ramp which engages said upper cantilever finger slopes upwards to force the contact portion of said upper cantilever finger above said plane of insertion upon insertion of said contact into said housing.

Claim 19

An electrical connector according to claim 16 wherein: one or more of said plurality of electrical conductor contacts include a lower cantilever finger with a contact portion located anterior to the contact portion of said upper cantilever finger relative to the direction of insertion of said mating contact; and one or more of said plurality of electrical conductor contacts include an upper cantilever finger with a contact portion located anterior to the contact portion of said lower cantilever finger relative to the direction of insertion of said mating contact.

Claim 20

An electrical connector according to claim 16 wherein: said plurality of electrical conductor contacts are arranged in columns, adjacent contacts within each column being in close proximity one to the other, and adjacent columns being in close proximity one to the other, such that said connector is arranged to receive a high density mating pin header.

Claim 21

A connector housing for housing a plurality of electrical conductor contacts each of which accepts and mates with a mating contact, comprising: a plurality of channels for receiving electrical conductor contacts, each of said contacts having an upper cantilever finger with a contact portion at the free end thereof and a lower cantilever finger with a contact portion at the free end thereof, wherein said upper and lower cantilever fingers are in opposed relationship one to the other, said contact portions being at least partially offset axially from each other in the longitudinal direction of insertion of said mating cotact, at least partially offset axially from each other relative to the axis vertically perpendicular to the longitudinal direction of insertion of said mating contact, and partially offset axially from each other relative to the axis horizontally perpendicular to the longitudinal direction of insertion of said mating contact, wherein at least a portion of the surface of the contact portion of said lower cantilever finger is located above a portion of the surface of the contact portion of said upper cantilever finger relative to the plane of insertion of said mating contact for each of said plurality of electrical conductor contacts, and each of said channels having a back opening for permitting insertion of an electrical conductor contact, a front opening for permitting insertion of a mating contact, a floor, a roof, and a pair of opposed substantially parallel side walls each with a preloading guide ramp, wherein one of said ramps engages the upper cantilever finger of an electrical conductor contact but not the lower finger, and the other ramp engages the lower cantilever finger, but not the upper finger, and wherein said guide ramp which engages said lower cantilever finger slopes downwards from above said plane of insertion to below said plane of insertion, said guide ramp engaging the top surface of the contact portion of said lower cantilever finger so as to force the contact portion of said lower cantilever finger below said plane of insertion of said mating element upon insertion of said contact into said housing, and said guide ramp which engages said upper cantilever finger slopes upwards from below said plane of insertion to above said plane of insertion, said upper finger guide ramp engaging the bottom surface of the contact portion of said upper cantilever finger so as to force the contact portion of said upper cantilever finger above said plane of insertion upon insertion of said contact into said housing.

Claim 22

A connector housing for housing a plurality of electrical conductor contacts each of which accepts and mates with a mating contact, comprising: a plurality of channels for receiving electrical conductor contacts, each of said contacts having an upper cantilever finger with a contact portion at the free end thereof and a lower cantilever finger with a contact portion at the free end thereof, wherein said upper and lower cantilever fingers are in opposed relationship one to the other, said contact portions being at least partially offset axially from each other in the longitudinal direction of insertion of said mating cotact, at least partially offset axially from each other relative to the axis vertically perpendicular to the longitudinal direction of insertion of said mating contact, and partially offset axially from each other relative to the axis horizontally perpendicular to the longitudinal direction of insertion of said mating contact, wherein at least a portion of the surface of the contact portion of said lower cantilever finger is located above a portion of the surface of the contact portion of said upper cantilever finger relative to the plane of insertion of said mating contact for each of said plurality of electrical conductor contacts, and each of said channels having a back opening for permitting insertion of an electrical conductor contact, a front opening for permitting insertion of a mating contact, a floor, a roof, and a pair of opposed substantially parallel side walls each with a preloading guide ramp, wherein one of said ramps engages the upper cantilever finger of an electrical conductor contact but not the lower finger, and the other ramp engages the lower cantilever finger, but not the upper finger, and wherein said guide ramp which engages said lower cantilever finger slopes downwards from above said plane of insertion to below said plane of insertion, said guide ramp engaging the top surface of the contact portion of said lower cantilever finger so as to force the contact portion of said lower cantilever finger below said plane of insertion of said mating element upon insertion of said contact into said housing, and said guide ramp which engages said upper cantilever finger slopes upwards from below said plane of insertion to above said plane of insertion, said upper finger guide ramp engaging the bottom surface of the contact portion of said upper cantilever finger so as to force the contact portion of said upper cantilever finger above said plane of insertion upon insertion of said contact into said housing.