Magnetic structure for use in a chain saw or edge trimmer ignition system or the like

Claim 2

In a magneto ignition system including a flywheel lying in a plane having an axis of rotation perpendicular to said plane of the flywheel and at least one magnetic structure embedded in the periphery thereof, a magnetically permeable core disposed adjacent said flywheel, a coil wound on said core and connected to an ignition circuit so that a voltage waveform is induced in said coil and applied to said circuit each time the magnetic structure passes the coil, said waveform having at least a first positive alternation followed by a negative alternation and then a second positive alternation and where said magnetic structure includes (a) a magnet having first and second end faces and (b) first and second pole pieces where said pole pieces have (i) first portions which respectively engage said end faces and (ii) second portions which respectively include pole faces on said flywheel periphery, the improvement comprising: said pole pieces being assymetrical in a plane perpendicular to the plane of the flywheel such that the said second portions of the pole pieces have a width in the direction of the axis of rotation of the flywheel in said perpendicular plane which is less than the width in the direction of the axis of rotation of the flywheel in said perpendicular plane of the said first portions thereof to thereby effect concentration of the flux produced by said magnet at said pole faces to thereby permit a reduction in the size of the magnet without substantially lessening the energy in said negative and second positive alternations of the voltage waveform applied to the ignition circuit.

Claim 3

The improvement as in claim 1 where the width of said second portions of the pole pieces is about seventy to eighty percent of the width of said first portions.

Claim 4

The improvement as in claim 1 where said second portions of the pole pieces completely respectively cover said end faces of the magnet.

Claim 5

The improvement as in claim 1 where said pole pieces are made using powder metallurgy technology.

Claim 6

The improvement as in claim 1 where said ignition circuit includes an element having inductive and capacitive properties, a switch associated with said element, and a spark gap inductively coupled to said element where at least said second positive alternation charges said element and said negative alternation causes said switch to discharge the element to thereby effect inductive coupling of a sparking voltage to said spark gap.

Claim 7

The improvement as in claim 5 where said element includes at least first and second conductive sheet means separated by and insulated from one another by a dielectric means to provide capacitive and inductive coupling therebetween.

Claim 8

The improvement as in claim 1 where said flywheel rotates in a predetermined direction and where said pole face of said first pole piece passes said core prior to the pole face of the second pole piece, said pole pieces being asymmetrical in the plane of the rotor such that the pole face of the first pole piece is larger in area than the pole face of the second pole piece.

Claim 9

The improvement as in claim 7 where said coil has a central axis and said second portion of the first pole piece has a leading edge which moves past said core first and a trailing edge and where said second portion of the second pole piece also has a leading edge which moves past the core first and a trailing edge, there being a gap between the trailing edge of the first pole piece and the leading edge of the second pole where the latter two edges are both inclined at an angle of at least plus or minus ten degrees with respect to said central axis of the coil as said edges pass the axis.

Claim 10

The improvement as in claim 7 where the trailing edge of the second pole piece is inclined at an angle no greater than plus or minus five degrees with respect to said central axis as said latter trailing edge passes the central axis.

Claim 11

The improvement as in claim 1 where said flywheel has a plurality of cooling fins disposed around the periphery thereof where at least some of said fins are disposed adjacent the portion of the flywheel in which said magnet is embedded, the remaining fins being disposed at the remaining peripheral areas of the flywheel said reduction in the size of said magnet resulting in an increase in the surface area of said same fins to thus enhance the cooling capacity of the flywheel.

Claim 12

The improvement as in claim 1 where at least two of said magnetic structures are embedded in the periphery of said flywheel.

Claim 13

The improvement as in claim 1 where said magneto ignition system is incorporated in a chain saw.

Claim 14

The improvement as in claim 1 where said magneto ignition system is incorporated in a string trimmer.

Claim 15

In a magneto ignition system including a flywheel having at least one magnetic structure embedded in the periphery thereof, a magnetically permeable core disposed adjacent said flywheel, a coil wound on said core and connected to an ignition circuit so that a voltage waveform is induced in said coil and applied to said circuit each time the magnetic structure passes the coil, said waveform having at least a first positive alternation followed by a negative alternation and then a second positive alternation and where said magnetic structure includes (a) a magnet having first and second end faces and (b) first and second pole pieces where said pole pieces have (i) first portions which respectively engage said end faces and (ii) second portions which respectively include pole faces on said flywheel periphery, the improvement comprising: said flywheel rotating in a predetermined direction where said pole face of said first pole piece passes said core prior to the pole face of the second pole piece, said pole pieces being asymmetrical in the plane of the rotor such that the pole face of the first pole piece is larger in area than the pole face of the second pole piece and where said coil has a central axis and said second portion of the first pole piece has a leading edge which moves past said core first and a trailing edge and where said second portion of the second pole piece also has a leading edge which moves past the core first and a trailing edge, there being a gap between the trailing edge of the first pole piece and the leading edge of the second pole piece where the latter two edges are both inclined at an angle of at least plus or minus ten degrees with respect to said central axis of the coil as said edges pass the axis.

Claim 16

In a magneto ignition system including a flywheel having at least one magnetic structure embedded in the periphery thereof, a magnetically permeable core disposed adjacent said flywheel, a coil wound on said core and connected to an ignition circuit so that a voltage waveform is induced in said coil and applied to said circuit each time the magnetic structure passes the coil, said waveform having at least a first positive alternation followed by a negative alternation and then a second positive alternation and where said magnetic structure includes (a) a magnet having first and second end faces and (b) first and second pole pieces where said pole pieces have (i) first portions which respectively engage said end faces and (ii) second portions which respectively include pole faces on said flywheel periphery, the improvement comprising: said flywheel rotating in a predetermined direction where said pole face of said first pole piece passes said core prior to the pole face of the second pole piece, said pole pieces being asymmetrical in the plane of the rotor such that the pole face of the first pole piece is larger in area than the pole face of the second pole piece and where said coil has a central axis and said second portion of the first pole piece has a leading edge which moves past said core first and a trailing edge and where said second portion of the second pole piece also has a leading edge which moves past the core first and a trailing edge, there being a gap between the trailing edge of the first pole piece and the leading edge of the second pole piece where the latter two edges are both inclined at an angle of at least plus or minus ten degrees with respect to said central axis of the coil as said edges pass the axis.

Claim 17

The improvement as in claim 14 where the trailing edge of the second pole piece is inclined at an angle no greater than plus or minus five degrees with respect to said central axis as said latter trailing edge passes the central axis.

Claim 18

The improvement as in claim 14 where said pole pieces are asymmetrical in a plane perpendicular to the plane of the flywheel such that the said second portions of the pole pieces have a width in said perpendicular plane which is less than the width of the said first portions thereof to thereby effect concentration of the flux produced by said magnet at said pole faces to thereby permit a reduction in the size of the magnet without substantially lessening the energy in said negative and second positive alternations of the voltage waveform applied to the ignition circuit.

Claim 19

The improvement as in claim 14 where said magneto ignition system is incorporated in a chain saw.

Claim 20

The improvement as in claim 14 where said magneto ignition system is incorporated in a string trimmer.

Claim 21

In a flywheel lying in a plane having an axis of rotation perpendicular to said plane of the flywheel and a plurality of cooling fins disposed around the periphery thereof where at least some of said fins are disposed adjacent a portion of the flywheel in which a magnetic structure is embedded, the remaining fins being disposed at the remaining peripheral areas of the flywheel, there being a magnetically permeable core disposed adjacent said flywheel, a coil wound on said core and connected to an ignition circuit so that a voltage waveform is inducted in said coil and applied to said circuit each time the magnetic structure passes the coil, said waveform having at least a first positive alternation followed by a negative alternation and then a second positive alternation and where said magnetic structure includes a magnet having first and second pole pieces where said pole pieces have (i) first portions which respectively engage said end faces and (ii) second portions which respectively include pole faces on said flywheel periphery, the improvement comprising: said pole pieces being assymetrical in a plane perpendicular to the plane of the flywheel such that the said second portions of the pole pieces have a width in the direction of the axis of rotation of the flywheel in said perpendicular plane which is less than the width in the direction of the axis of rotation of the flywheel in said perpendicular plane of the said first portions thereof to thereby effect concentration of the flux produced by said magnet at said pole faces to thereby permit a reduction in the size of the magnet without substantially lessening the energy in said negative and second positive alternations of the voltage waveform applied to the ignition circuit, said reduction in the size of said magnet resulting in an increase in the surface area of said same fins to thus enhance the cooling capacity of the flywheel.

Claim 22

In a flywheel lying in a plane having an axis of rotation perpendicular to said plane of the flywheel and a plurality of cooling fins disposed around the periphery thereof where at least some of said fins are disposed adjacent a portion of the flywheel in which a magnetic structure is embedded, the remaining fins being disposed at the remaining peripheral areas of the flywheel, there being a magnetically permeable core disposed adjacent said flywheel, a coil wound on said core and connected to an ignition circuit so that a voltage waveform is inducted in said coil and applied to said circuit each time the magnetic structure passes the coil, said waveform having at least a first positive alternation followed by a negative alternation and then a second positive alternation and where said magnetic structure includes a magnet having first and second pole pieces where said pole pieces have (i) first portions which respectively engage said end faces and (ii) second portions which respectively include pole faces on said flywheel periphery, the improvement comprising: said pole pieces being assymetrical in a plane perpendicular to the plane of the flywheel such that the said second portions of the pole pieces have a width in the direction of the axis of rotation of the flywheel in said perpendicular plane which is less than the width in the direction of the axis of rotation of the flywheel in said perpendicular plane of the said first portions thereof to thereby effect concentration of the flux produced by said magnet at said pole faces to thereby permit a reduction in the size of the magnet without substantially lessening the energy in said negative and second positive alternations of the voltage waveform applied to the ignition circuit, said reduction in the size of said magnet resulting in an increase in the surface area of said same fins to thus enhance the cooling capacity of the flywheel.

Claim 23

The improvement as in claim 19 where the flywheel is incorporated in a chain saw.

Claim 24

The improvement as in claim 19 where said flywheel is incorporated in a string trimmer.