Process for the preparation of a catalytically active electrode material for oxygen-consuming electrodes

Claim 2

A process for the preparation of a catalytically active electrode material for oxygen-consuming electrodes containing metallic silver obtained by reduction from a silver salt solution which comprises mixing in a mixing zone (a) an aqueous stable dispersion of dispersed hydrophobic organic polymer particles having a particle size within the range of about 0.1-0.5 micrometers, said dispersion containing a surfactant as dispersing auxiliary, (b) an aqueous alkaline silver salt solution, and (c) a reducing agent for silver (I) ions; maintaining throughout the duration of the mixing step a pH in the range of 4-11, at which pH the dispersion employed is stable and silver ions are reduced; reducing the silver salt to metallic silver at 0° to 50° C., whereby metallic silver is deposited on the hydrophobic organic polymer; and collecting the resulting precipitate containing hydrophobic organic polymer particles of said particle size and 20-90% by weight metallic silver, the weight ratio of silver to solids in the organic dispersion being in the range of 20:80 to 90:10, both in the starting mixture and in the resulting precipitate.

Claim 3

The process as claimed in claim 1, wherein the dispersing auxiliary is removed from the electrode material by washing the resulting silver containing electrode material.

Claim 4

The process as claimed in claim 1, wherein the solids content of the aqueous stable dispersion is at most about 20% by weight.

Claim 5

A process for the preparation of a catalytically active electrode material for oxygen-consuming electrodes containing metallic silver obtained by reduction from a silver salt solution, which comprises combining the components comprising (a) an aqueous stable dispersion of hydrophobic organic polymer particles having a particle size within the range of about 0.1-0.5 micrometers, said dispersion containing a surfactant as dispersing auxiliary, (b) a reducing agent for silver (I) ions, and (c) an aqueous alkaline silver salt solution, said silver salt solution being slowly added to the other components, maintaining throughout the duration of the combining step a pH, in the range of 4-11, at which the dispersion employed is stable and silver ions are reduced; reducing the silver salt to metallic silver at 0° to 50° C., whereby metallic silver is deposited on the hydrophobic organic polymer; and collecting the resulting precipitate containing organic polymer of said particle size and 20-90% metallic silver, the weight ratio of silver to solids in the organic dispersion being in the range of 20:80 to 90:10, both in the starting materials and in the resulting precipitate.

Claim 6

A process for the preparation of a catalytically active electrode material for oxygen-consuming electrodes containing metallic silver obtained by reduction from a silver salt solution, which comprises combining the components comprising (a) an aqueous stable dispersion of hydrophobic organic polymer particles having a particle size within the range of about 0.1-0.5 micrometers, said dispersion containing a surfactant as dispersing auxiliary, (b) a reducing agent for silver (I) ions, and (c) an aqueous alkaline silver salt solution, said silver salt solution being slowly added to the other components, maintaining throughout the duration of the combining step a pH, in the range of 4-11, at which the dispersion employed is stable and silver ions are reduced; reducing the silver salt to metallic silver at 0° to 50° C., whereby metallic silver is deposited on the hydrophobic organic polymer; and collecting the resulting precipitate containing organic polymer of said particle size and 20-90% metallic silver, the weight ratio of silver to solids in the organic dispersion being in the range of 20:80 to 90:10, both in the starting materials and in the resulting precipitate.

Claim 7

A process for the preparation of a catalytically active electrode material for oxygen-consuming electrodes, in which metallic silver is deposited by reduction from a silver salt solution, which comprises mixing an aqueous stable dispersion of polytetrafluoroethylene particles having a particle size within the range of about 0.1-0.5 micrometers, said dispersion containing a surfactant as dispersing auxiliary, an aqueous alkaline silver salt solution, and a reducing agent for silver (I) ions, maintaining throughout the mixing step the resulting mixture as it is being formed at a pH, within the range of 4-11, at which the dispersion employed is stable and silver ions are reduced; reducing the silver salt to metallic silver at 0° to 50° C., whereby metallic silver is deposited on the polytetrafluoroethylene particles; and collecting the precipitate formed containing polytetrafluoroethylene particles of said particle size and 20-90% by weight metallic silver; the weight ratio of silver to solids in said dispersion being in the range of 20:80 to 90:10, both in the resulting mixture and in the precipitate which is formed therefrom.

Claim 8

A process for the preparation of a catalytically active electrode material for oxygen-consuming electrodes, in which metallic silver is deposited by reduction from a silver salt solution, which comprises mixing an aqueous stable dispersion of polytetrafluoroethylene particles having a particle size within the range of about 0.1-0.5 micrometers, said dispersion containing a surfactant as dispersing auxiliary, an aqueous alkaline silver salt solution, and a reducing agent for silver (I) ions, maintaining throughout the mixing step the resulting mixture as it is being formed at a pH, within the range of 4-11, at which the dispersion employed is stable and silver ions are reduced; reducing the silver salt to metallic silver at 0° to 50° C., whereby metallic silver is deposited on the polytetrafluoroethylene particles; and collecting the precipitate formed containing polytetrafluoroethylene particles of said particle size and 20-90% by weight metallic silver; the weight ratio of silver to solids in said dispersion being in the range of 20:80 to 90:10, both in the resulting mixture and in the precipitate which is formed therefrom.

Claim 9

A process as claimed in claim 5, wherein said mixing step comprises adding an aqueous solution of an alkali and the silver salt solution to a previously combined mixture comprising the aqueous stable dispersion and the reducing agent.

Claim 10

A process as claimed in claim 5, wherein said mixing step comprises adding to the aqueous stable dispersion of polytetrafluoroethylene the silver salt solution together with the reducing agent and an aqueous solution of alkali for maintaining the pH during said mixing step.

Claim 11

A process as claimed in claim 5 wherein a pH of from 9 to 11 is maintained in the mixture during said mixing step.

Claim 12

A process as claimed in claim 5 wherein the solids content of the dispersion of polytetrafluoroethylene is at most about 20% by weight.

Claim 13

The process as claimed in claim 5, which comprises conducting the reduction reaction which occurs during the mixing step at a temperature of from 0° to 15° C.

Claim 14

The process as claimed in claim 5, wherein formaldehyde is used as the reducing agent.

Claim 15

A process for the preparation of a catalytically active electrode material for oxygen-consuming electrodes, in which metallic silver is deposited by reduction from a silver salt solution, which comprises mixing (a) an aqueous stable dispersion of dispersed polytetrafluoroethylene particles having a particle size between 0.1 and 0.5 micrometers and a surfactant as dispersing auxiliary, (b) an aqueous alkaline silver salt solution, and (c) a reducing agent for silver (I) ions, the weight ratio of silver to said solids being from 20:80 to 90:10, maintaining in the resulting mixture as it is being formed throughout the mixing step, a pH, in the range of 4-11, at which the dispersion employed is stable and silver ions are reduced whereby metallic silver is deposited on the polytetrafluoroethylene particles and collecting the thus-formed precipitate, which contains polytetrafluoroethylene particles of said particle size and 20-90% by weight metallic silver.

Claim 16

A process for the preparation of a catalytically active electrode material for oxygen-consuming electrodes, in which metallic silver is deposited by reduction from a silver salt solution, which comprises mixing (a) an aqueous stable dispersion of dispersed polytetrafluoroethylene particles having a particle size between 0.1 and 0.5 micrometers and a surfactant as dispersing auxiliary, (b) an aqueous alkaline silver salt solution, and (c) a reducing agent for silver (I) ions, the weight ratio of silver to said solids being from 20:80 to 90:10, maintaining in the resulting mixture as it is being formed throughout the mixing step, a pH, in the range of 4-11, at which the dispersion employed is stable and silver ions are reduced whereby metallic silver is deposited on the polytetrafluoroethylene particles and collecting the thus-formed precipitate, which contains polytetrafluoroethylene particles of said particle size and 20-90% by weight metallic silver.

Claim 17

The process as claimed in claim 12, wherein said weight ratio is from 70:30 to 85:15.