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US4602954A Expired / Lapsed US ⏱️ 0.0 years remaining

Metal strip

Assignee: Mixalloy Ltd
•
Filing: 1985-04-04
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Granted: 1986-07-29
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Expires: 2005-04-04
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Abstract

Abstract A method of producing metallic strip containing discrete particles of one or more additional metallic or non-metallic materials dispersed therein, includes the step of forming a homogeneous mix of ductile metallic particles and a minor proportion of metallic and/or non-metallic particles having chemical and/or physical properties different from those of the ductile metallic particles. A slurry coating comprising a suspension of the mixed particles in a film forming cellulose derivative is deposited onto a moving support surface, dried and removed from the support surface before being subjected to rolling to effect compaction of the ductile content of the strip and sintering at a temperature at which the metallic particles coalesce to form a matrix containing particles of the additional metallic or non-metallic material(s) which either remain as discrete particles or alloy with the matrix.

Inventors

  • 👤 Idwal Davies
  • 👤 John Bellis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 22:56
CPC Classifications
B; B23; B23K; B23K35/00; B23K35/02; B23K35/0222; B23K35/0244; B22; B22F; B22F3/00; B22F3/22; B22F5/00; B22F5/006; B23K35/40; B22F2998/00; B22F2998/10; B23K35/0233; B23K35/22; B23K35/24; B23K35/32; B23K35/327

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 210 words
A process for producing metallic strip containing discrete particles of one or more additional metallic or non-metallic materials uniformly dispersed in the strip, the process including the steps of: forming a slurry of a film forming cellulose derivative containing, in suspension, a quantity of ductile metallic particles and a lesser quantity of other metallic and/or non-metallic particles whose chemical composition and physical properties differ from those of the ductile metallic particles; mixing the slurry to disperse the ductile metallic particles and other particles uniformly within the cellulose derivative whereby the slurry comprises a substantially homogeneous mix of the ductile metallic particles and the other particles in suspension within the cellulose derivative; depositing a quantity of this slurry onto a support surface; heating the slurry to promote gelling of the cellulose derivative to retain the homogeneity achieved in the slurry; drying the slurry to form a self-supporting flat strip; removing the dried strip from the support surface; rolling the dried strip to effect compaction of the ductile content of the strip; and heating the dried self-supporting strip to a temperature at which the ductile metallic particles coalesce to form a matrix containing particles which either remain as discrete particles or are partially taken into solution with the matrix of ductile metal.
Claim 2
Dependent Claim 210 words
A process for producing metallic strip containing discrete particles of one or more additional metallic or non-metallic materials uniformly dispersed in the strip, the process including the steps of: forming a slurry of a film forming cellulose derivative containing, in suspension, a quantity of ductile metallic particles and a lesser quantity of other metallic and/or non-metallic particles whose chemical composition and physical properties differ from those of the ductile metallic particles; mixing the slurry to disperse the ductile metallic particles and other particles uniformly within the cellulose derivative whereby the slurry comprises a substantially homogeneous mix of the ductile metallic particles and the other particles in suspension within the cellulose derivative; depositing a quantity of this slurry onto a support surface; heating the slurry to promote gelling of the cellulose derivative to retain the homogeneity achieved in the slurry; drying the slurry to form a self-supporting flat strip; removing the dried strip from the support surface; rolling the dried strip to effect compaction of the ductile content of the strip; and heating the dried self-supporting strip to a temperature at which the ductile metallic particles coalesce to form a matrix containing particles which either remain as discrete particles or are partially taken into solution with the matrix of ductile metal.
Claim 3
Dependent Claim 45 words
A process as claimed in claim 1 wherein the ductile metallic content of the particulate homogeneous mix and the strip produced therefrom consists of one of the elements iron, copper, cobalt or nickel, or consists of an alloy including one or more of these elements.
Claim 4
Dependent Claim 55 words
A process as claimed in claim 1 wherein the particles of the additional metallic or non-metallic material consists essentially of one or more of the following: synthetic or natural graphite; coke; high carbon chrome or ferro chrome; chromium; niobium; molybdenum; tungsten; carbides of chromium, iron niobium or tungsten; silicon; boron; and alloys of these materials.
Claim 5
Dependent Claim 38 words
A process as claimed in claim 1 wherein the particles of the additional metallic or non-metallic material consist essentially of one or more of the following: hard materials including metal oxides and nitrides; other hard or ultra-hard materials.
Claim 6
Dependent Claim 14 words
A process as claimed in claim 4 wherein the particular ultra-hard material is diamond.
Claim 7
Dependent Claim 26 words
A process as claimed in claim 1 wherein the sintered strip is subjected to one or more additional heat treatments and/or reductions to achieve greater density.
Claim 8
Dependent Claim 14 words
A process as claimed in claim 1 wherein the cellulose derivative is methyl cellulose.
Claim 9
Dependent Claim 13 words
Metallic strip produced in accordance with a method as claimed in claim 1.

References Cited (Backward Citations)

US3335000A Cited
GB1212681A Cited
US3839026A Cited
GB1257032A Cited
US3653884A Cited
GB1257033A Cited
US3658517A Cited
US3681062A Cited
GB1301093A Cited
GB1341544A Cited
US3796563A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-07-28 1990-01-27 1990-07-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-07-28 1994-01-27 1994-07-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-07-28 1998-01-27 1998-07-29 $7700.00 Window Closed / Lapsed

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