Internal crankcase ventilation system with easily accessible PCV valve

Claim 2

A crankcase ventilation system having a flow limiting PCV valve and means defining and internal passage between a crankcase and a cylinder charge induction means of an engine, said system comprising an engine valve cover forming a part of said internal passage defining means and having an exterior wall, a cavity in said cover wall and forming a portion of said internal passage, said wall further including valve mounting means surrounding said passage and receiving said valve and a valve body seal in position to control flow through said mounting means and passage and an opening through said wall to the housing exterior and generally opposite said mounting means for removing and replacing a valve on said mounting means, and closure means normally closing said opening and preventing air leakage therethrough into the induction system, said closure means engaging the valve to maintain its installed position within the wall cavity and being openable to permit removal of said PCV valve.

Claim 3

A system in accordance with claim 1 wherein said closure means comprises a screw cap threadably engagable with said engine housing, said cap including finger like extensions engagable with the valve to retain the valve in the opening when the cap is installed.

Claim 4

A combination comprising an engine valve cover having internal passage defining means adapted to form a part of an engine crankcase ventilation system, said cover including an external wall having exterior and interior sides, a mounting surface, and means defining a cavity with a first opening through the exterior side of the wall, a second opening through the interior side and a third outlet opening through said mounting surface, a PCV valve with a resilient seal retained in said second opening, said valve extending into the cavity to control fluid flow through the cavity from the interior side of the wall to the mounting surface and being removable from the second opening through said first opening, and closure means normally engaging the valve to retain it in position and closing said first opening to prevent air leakage therethrough, said closure means being openable to permit access to and removal of said valve.

Claim 5

A combination comprising an engine valve cover having internal passage defining means adapted to form a part of an engine crankcase ventilation system, said cover including an external wall having exterior and interior sides, a mounting surface, and means defining a cavity with a first opening through the exterior side of the wall, a second opening through the interior side and a third outlet opening through said mounting surface, a PCV valve with a resilient seal retained in said second opening, said valve extending into the cavity to control fluid flow through the cavity from the interior side of the wall to the mounting surface and being removable from the second opening through said first opening, and closure means normally engaging the valve to retain it in position and closing said first opening to prevent air leakage therethrough, said closure means being openable to permit access to and removal of said valve.

Claim 6

A combination according to claim 3 wherein said engine valve cover is mountable upon a surface of a cylinder head having an internal crankcase vapor recirculation passage connecting with said third outlet opening when the valve cover is so mounted.

Claim 7

An engine valve cover having a wall with interior and exterior sides and means defining a cavity between said sides and opening to both through opposed inner and outer openings, respectively for push-in mounting of a PCV valve in said inner opening through said outer opening, and closure means cooperating with the cavity defining means to normally close said outer opening and openable for removal of said PCV valve for servicing or replacement, said closure means including abutments engageable with said PCV valve when the closure means is in position closing said outer opening to thereby hold the PCV valve in said inner opening.

Claim 8

An engine valve cover having a wall with interior and exterior sides and means defining a cavity between said sides and opening to both through opposed inner and outer openings, respectively for push-in mounting of a PCV valve in said inner opening through said outer opening, and closure means cooperating with the cavity defining means to normally close said outer opening and openable for removal of said PCV valve for servicing or replacement, said closure means including abutments engageable with said PCV valve when the closure means is in position closing said outer opening to thereby hold the PCV valve in said inner opening.

Claim 9

A valve cover as in claim 5 wherein said closure means is a screw cap.

Claim 10

An engine having a completely internal crankcase ventilation system comprising housing means defining a crankcase, a plurality of cylinders, valve controlled inlet ports communicating with the cylinders and a valve chamber communicating with the crankcase, an intake manifold mounted on the housing means and having internal charge distribution passages communicating with the housing inlet ports, a valve cover mounted on the housing means and having an exterior wall closing one side of said chamber, said wall having exterior and interior sides, a mounting surface seated on the housing means and means defining a cavity, the cavity having a first opening to the engine exterior through the exterior side of the wall, a second opening to the valve chamber through the interior side of the wall and a third outlet opening to the housing means through the mounting surface, a crankcase vapor recirculation passage connecting with the valve cover third outlet opening and extending internally through the housing means into the intake manifold, communicating therein with the charge distribution passages, a PCV valve having a body with a surrounding resilient seal for push-in mounting retained in the valve cover second opening and extending into the cavity to control vapor flow from the valve chamber through the cavity to the manifold recirculation passage, said valve being removable from the second opening through the first opening, and closure means engaging the valve to retain it in position and closing the first opening to prevent air leakage therethrough into the vapor recirculation passage, said closure means being openable to permit access to and replacement of the valve.

Claim 11

An engine having a completely internal crankcase ventilation system comprising housing means defining a crankcase, a plurality of cylinders, valve controlled inlet ports communicating with the cylinders and a valve chamber communicating with the crankcase, an intake manifold mounted on the housing means and having internal charge distribution passages communicating with the housing inlet ports, a valve cover mounted on the housing means and having an exterior wall closing one side of said chamber, said wall having exterior and interior sides, a mounting surface seated on the housing means and means defining a cavity, the cavity having a first opening to the engine exterior through the exterior side of the wall, a second opening to the valve chamber through the interior side of the wall and a third outlet opening to the housing means through the mounting surface, a crankcase vapor recirculation passage connecting with the valve cover third outlet opening and extending internally through the housing means into the intake manifold, communicating therein with the charge distribution passages, a PCV valve having a body with a surrounding resilient seal for push-in mounting retained in the valve cover second opening and extending into the cavity to control vapor flow from the valve chamber through the cavity to the manifold recirculation passage, said valve being removable from the second opening through the first opening, and closure means engaging the valve to retain it in position and closing the first opening to prevent air leakage therethrough into the vapor recirculation passage, said closure means being openable to permit access to and replacement of the valve.

Claim 12

An engine as in claim 7 wherein the closure means is a screw cap having finger like extensions to retainingly engage the valve when installed and the valve cover includes an oil separating baffle system within the valve chamber and into which the valve extends to conduct relatively oil-free vapors into the recirculation passage for delivery to the cylinders.