Digital generation of 3-phase PWM waveforms for variable speed control of induction motor

Claim 1

A device for generating three-phase, pulse width modulated waveforms for a three-phase, variable speed, constant torque, induction motor controller for a high torque servo positioner operated by a three-phase induction motor comprising: microprocessor means programmed for various control functions including initialization, a main task, pulse width modulated waveform generation, and interrupt processing, the main task control function comprising (i) storing a converted analog signal, (ii) checking limits of motor position and when such limits are reached, setting desired driving frequency to zero, (iii) checking a feedback signal which is indicative of the motor servo position, (iv) ramping actual driving frequency to meet the desired driving frequency, and (v) calculating desired driving frequency according to at least one algorithm; a read only memory connected to said microprocessor means for containing the programming thereof and for containing a pluraility of tables each corresponding to a desired driving frequency; an analog to digital converter connected to said microprocessor means for receiving analog control signals, said analog control signals corresponding to gain, set point, feedback, and deadband signals for said servo positioner, said converter operable to convert at least one of said analog control signals at a time into said converted analog signal readable by said microprocessor means; a plurality of timers connected to said microprocessor means for receiving information from one of said tables in said memory to generate timer outputs corresponding to 90° segments of said three-phase, pulse width modulated waveforms for said induction motor controller; a latch responsive to said microprocessor means for generating a plurality of inversion control signals in response to said microprocessor means; a pulse width modulated waveform conditioner connected between said latch and said plurality of timers and responsive to said plurality of inversion control signals to pass said timer outputs to said induction motor controller in an inverted or noninverted state; and at least one additional timer connected to said microprocessor means for generating an interrupt signal upon occurrence of an undesirable condition for the motor, said interrupt signal applied to said microprocessor means.

Claim 2

A device for generating three-phase, pulse width modulated waveforms for a three-phase, variable speed, constant torque, induction motor controller for a high torque servo positioner operated by a three-phase induction motor comprising: microprocessor means programmed for various control functions including initialization, a main task, pulse width modulated waveform generation, and interrupt processing, the main task control function comprising (i) storing a converted analog signal, (ii) checking limits of motor position and when such limits are reached, setting desired driving frequency to zero, (iii) checking a feedback signal which is indicative of the motor servo position, (iv) ramping actual driving frequency to meet the desired driving frequency, and (v) calculating desired driving frequency according to at least one algorithm; a read only memory connected to said microprocessor means for containing the programming thereof and for containing a pluraility of tables each corresponding to a desired driving frequency; an analog to digital converter connected to said microprocessor means for receiving analog control signals, said analog control signals corresponding to gain, set point, feedback, and deadband signals for said servo positioner, said converter operable to convert at least one of said analog control signals at a time into said converted analog signal readable by said microprocessor means; a plurality of timers connected to said microprocessor means for receiving information from one of said tables in said memory to generate timer outputs corresponding to 90° segments of said three-phase, pulse width modulated waveforms for said induction motor controller; a latch responsive to said microprocessor means for generating a plurality of inversion control signals in response to said microprocessor means; a pulse width modulated waveform conditioner connected between said latch and said plurality of timers and responsive to said plurality of inversion control signals to pass said timer outputs to said induction motor controller in an inverted or noninverted state; and at least one additional timer connected to said microprocessor means for generating an interrupt signal upon occurrence of an undesirable condition for the motor, said interrupt signal applied to said microprocessor means.

Claim 3

A method for generating three-phase, pulse width modulated waveforms for a three-phase, variable speed, constant torque, induction motor controller for a high torque servo positioner operated by a three-phase induction motor comprising: receiving analog control signals, said analog, control signals corresponding to gain, set point, feedback, and deadband signals for said servo positioner; converting at least one of said analog control signals at a time into a converted analog signal; performing a main task control function, the main task control function comprising (i) storing said converted analog signal, (ii) checking limits of motor position and when such limits are reached, setting desired driving frequency to zero, (iii) checking a feedback signal which is indicative of the motor servo position, (iv) ramping actual driving frequency to meet the desired driving frequency, and (v) calculating desired driving frequency according to at least one algorithm; receiving information from one of a plurality of tables contained in a read only memory, each of said tables corresponding to a desired driving frequency; generating timer outputs corresponding to 90° segments of said three-phase, pulse width modulated waveforms for said induction motor controller; generating a plurality of inversion control signals in response to said microprocessor means; inverting said timer outputs in response to said inversion control signals to pass said timer outputs to said induction motor controller in an inverted or non-inverted state; and generating an interrupt signal upon occurrance occurrence of an undesirable condition for the motor, said interrupt signal applied to said induction motor controller.

Claim 4

A method for generating three-phase, pulse width modulated waveforms for a three-phase, variable speed, constant torque, induction motor controller for a high torque servo positioner operated by a three-phase induction motor comprising: receiving analog control signals, said analog, control signals corresponding to gain, set point, feedback, and deadband signals for said servo positioner; converting at least one of said analog control signals at a time into a converted analog signal; performing a main task control function, the main task control function comprising (i) storing said converted analog signal, (ii) checking limits of motor position and when such limits are reached, setting desired driving frequency to zero, (iii) checking a feedback signal which is indicative of the motor servo position, (iv) ramping actual driving frequency to meet the desired driving frequency, and (v) calculating desired driving frequency according to at least one algorithm; receiving information from one of a plurality of tables contained in a read only memory, each of said tables corresponding to a desired driving frequency; generating timer outputs corresponding to 90° segments of said three-phase, pulse width modulated waveforms for said induction motor controller; generating a plurality of inversion control signals in response to said microprocessor means; inverting said timer outputs in response to said inversion control signals to pass said timer outputs to said induction motor controller in an inverted or non-inverted state; and generating an interrupt signal upon occurrance occurrence of an undesirable condition for the motor, said interrupt signal applied to said induction motor controller.