Hearing aid with self-contained battery compartment and volume control

Claim 2

In a hearing aid of the self-contained type, the improvement comprising: a unitary housing shaped for insertion into an ear of a wearer, said housing having a face plate adapted to face outwardly of the ear of the wearer; a first opening in said face plate defining a battery compartment, said battery compartment normally being concealed by a pivotable door movable from a closed position to an open position, said door in said open position providing access to said battery compartment; a wheel mounting cavity within said unitary housing in laterally spaced relation to said battery compartment, said cavity being defined in part by an outer wall integral with said end plate; a second opening in said face plate defining a volume control wheel compartment, said compartment being disposed between said battery compartment and said wheel mounting cavity, said compartment being in communication with said wheel mounting cavity; and a volume control wheel disposed in said volume control wheel compartment, said wheel being mounted for rotational movement by support means rigidly secured within said wheel mounting cavity and extending into said volume control wheel compartment, said wheel having at least a portion thereof projecting above said face plate; said pivotable door concealing said battery compartment projecting above said face plate on one side of said volume control wheel, said outer wall defining said wheel mounting cavity projecting above said face plate on the other side of said volume control wheel, said volume control wheel having at least a portion of its outermost peripheral extent projecting above said pivotable door and said outer wall; whereby said volume control wheel is adapted for manipulation by a finger of the wearer.

Claim 3

The hearing aid as defined by claim 1 wherein said pivotable door is generally arcuate in shape, said door including hinge means associated with one end thereof, said door including latch means associated with the other end thereof.

Claim 4

The hearing aid as defined by claim 2 wherein said hinge means includes a hinge pin spanning said first opening in said face plate, said hinge pin being secured to said face plate on opposite sides of said first opening, said hinge means also including a slot in said pivotable door adapted to receive said hinge pin in snap fit relation.

Claim 5

The hearing aid as defined by claim 3 wherein said slot is disposed in the underside of said pivotable door, said slot being defined in part by a downwardly projecting tongue adapted to extend into said first opening in said face plate, said tongue engaging said face plate at the end of said first opening adjacent said hinge pin.

Claim 6

The hearing aid as defined by claim 3 wherein said slot includes a pin guiding portion adapted to receive said hinge pin, said pin guiding portion leading to a generally circular pin gripping portion, said pin gripping portion cooperating with said hinge pin for movement of said pivotable door.

Claim 7

The hearing aid as defined by claim 5 wherein said pin guiding portion tapers toward said pin gripping portion, said pin guiding portion having a maximum width greater than the diameter of said hinge pin remote from said pin gripping portion and having a width less than the diameter of said hinge pin adjacent said pin gripping portion to provide a restricted entrance into said pin gripping portion, said pin gripping portion being of generally equal diameter to said hinge pin.

Claim 8

The hearing aid as defined by claim 2 wherein said latch means includes a latch pin spanning said first opening in said face plate, said latch pin being secured to said face plate on opposite sides of said first opening, said latch means also including a slot in said pivotable door adapted to receive said latch pin in snap fit relation.

Claim 9

The hearing aid as defined by claim 7 wherein said slot is disposed in the underside of said pivotable door, said slot being defined in part by a downwardly extending lip adapted to extend into said first opening in said face plate, said lip including a shoulder adapted to rest upon said face plate at the end of said first opening adjacent said latch pin.

Claim 10

The hearing aid as defined by claim 8 wherein said slot includes a pin guiding portion adapted to receive said latch pin, said pin guiding portion leading to a generally circular pin engaging portion, said pin engaging portion cooperating with said latch pin for releaseably latching said pivotable door in said closed position.

Claim 11

The hearing aid as defined by claim 9 wherein said pin guiding portion tapers toward said pin engaging portion, said pin guiding portion having a maximum width greater than the diameter of said latch pin remote from said pin engaging portion and having a width less than the diameter of said latch pin adjacent said pin engaging portion to provide a restricted entrance into said pin engaging portion, said pin engaging portion being of generally equal diameter to said latch pin.

Claim 12

The hearing aid as defined by claim 2 wherein said face plate includes a generally arcuate upstanding wall adjacent said first opening, said wall being disposed on the side of said first opening remote from said volume control wheel, said wall generally conforming in shape to said generally arcuate pivotable door.

Claim 13

The hearing aid as defined by claim 11 wherein said face plate also includes a pair of lugs adjacent said first opening, said lugs being disposed on the side of said first opening adjacent said volume control wheel with one of said lugs being disposed at one end of said first opening and the other of said lugs being disposed at the other end of said first opening, and including a pin extending from each of said lugs to said upstanding wall.

Claim 14

The hearing aid as defined by claim 12 wherein one of said pins is a hinge pin and the other of said pins is a latch pin, said hinge pin being adapted to cooperate in hinge-like fashion with a slot at one end of said pivotable door and said latch pin being adapted to cooperate in latch-like fashion with a second slot at the other end of said pivotable door, said hinge pin and slot and said latch pin and said second slot comprising said hinge means and said latch means, respectively.

Claim 15

The hearing aid as defined by claim 2 wherein said pivotable door includes lip means integrally associated therewith adjacent said latch means, said lip means including a finger extending from said pivotable door in said closed position thereof in closely spaced relation to said face plate of said housing.

Claim 16

The hearing aid as defined by claim 1 including a battery holder integral with said pivotable door, said battery holder being movable from a position within said battery compartment when said pivotable door is in said closed position to a position externally of said housing when said pivotable door is in said open position, said battery holder being generally circular in shape.

Claim 17

The hearing aid as defined by claim 15 wherein said second opening comprises a laterally extending continuation of said first opening, said battery holder being defined in part by a flat depending side wall and a generally arcuate bottom wall, said side wall being disposed at the juncture between said first and second openings.

Claim 18

The hearing aid as defined by claim 16 wherein said volume control wheel includes a generally circular disc shaped portion disposed adjacent said flat depending side wall of said battery holder.

Claim 19

The hearing aid as defined by claim 1 wherein said wheel mounting cavity includes a mounting surface within said housing, said support means including a plate adapted to be rigidly secured to said mounting surface and a hub adapted to be rigidly secured to said plate, said volume control wheel being mounted on said hub for rotational movement.

Claim 20

The hearing aid as defined by claim 18 wherein said mounting surface includes a pair of spaced apart integral walls, said walls extending from said face plate interiorly of said housing and generally at opposite ends of said outer wall defining said wheel mounting cavity, said plate and said walls including aligned openings for utilizing fastener means to rigidly secure said plate to said walls.

Claim 21

The hearing aid as defined by claim 19 wherein said hub includes a plurality of axially extending fasteners, said plate including a plurality of holes adapted to receive and cooperate with said fasteners, said fasteners rigidly securing said hub to said plate.

Claim 22

The hearing aid as defined by claim 20 wherein said volume control wheel includes an axially extending circumferential flange adapted to cooperate with said hub, said flange being of lesser diameter than the remainder of said wheel, said flange being of a width sufficient to extend from said volume control wheel compartment into said wheel mounting cavity.

Claim 23

The hearing aid as defined by claim 21 wherein the outer surface of the remainder of said volume control wheel includes a plurality of circumferentially spaced upstanding ribs, at least said ribs comprising said portion of the outermost peripheral extent of said wheel projecting above said pivotable door and said outer wall, said ribs being adapted for manipulation by a finger of the wearer to effect rotational movement of said wheel.

Claim 24

The hearing aid as defined by claim 18 wherein said wheel mounting cavity includes a groove in the underside of said outer wall, said plate being adapted to be disposed within said groove, said plate and said mounting surface being rigidly secured by fastener means.

Claim 25

In a hearing aid of the self-contained type, the improvement comprising: a unitary housing shaped for insertion into an ear of a wearer, said housing having a face plate adapted to face outwardly of the ear of the wearer; a first generally vertical opening in said face plate defining a battery compartment, said battery compartment normally being concealed by a vertically extending pivotable door movable from a closed position to an open position, said door in said open position providing access to said battery compartment; a generally vertical wheel mounting cavity within said unitary housing in spaced parallel relation to said battery compartment, said cavity being defined in part by a vertically extending outer wall integral with said end plate; a second generally vertical opening in said face plate defining a volume control wheel compartment, said compartment extending vertically and being disposed between said battery compartment and said wheel mounting cavity, said compartment being in communication with said wheel mounting cavity and said battery compartment; and a generally vertical volume control wheel disposed in said volume control wheel compartment, said wheel being disposed in adjacent parallel relation to said battery compartment and said wheel mounting cavity and being mounted for rotation in response to up and down movement by support means rigidly secured within said wheel mounting cavity and extending into said volume control wheel compartment, said wheel having at least a portion thereof projecting above said face plate; said pivotable door concealing said battery compartment projecting above said face plate on one side of said volume control wheel, said outer wall defining said wheel mounting cavity projecting above said face plate on the other side of said volume control wheel, said volume control wheel having at least a portion of its outermost peripheral extent projecting above said pivotable door and said outer wall; whereby said volume control wheel is adapted for manipulation by a finger of the wearer.

Claim 26

In a hearing aid of the self-contained type, the improvement comprising: a unitary housing shaped for insertion into an ear of a wearer, said housing having a face plate adapted to face outwardly of the ear of the wearer; a first generally vertical opening in said face plate defining a battery compartment, said battery compartment normally being concealed by a vertically extending pivotable door movable from a closed position to an open position, said door in said open position providing access to said battery compartment; a generally vertical wheel mounting cavity within said unitary housing in spaced parallel relation to said battery compartment, said cavity being defined in part by a vertically extending outer wall integral with said end plate; a second generally vertical opening in said face plate defining a volume control wheel compartment, said compartment extending vertically and being disposed between said battery compartment and said wheel mounting cavity, said compartment being in communication with said wheel mounting cavity and said battery compartment; and a generally vertical volume control wheel disposed in said volume control wheel compartment, said wheel being disposed in adjacent parallel relation to said battery compartment and said wheel mounting cavity and being mounted for rotation in response to up and down movement by support means rigidly secured within said wheel mounting cavity and extending into said volume control wheel compartment, said wheel having at least a portion thereof projecting above said face plate; said pivotable door concealing said battery compartment projecting above said face plate on one side of said volume control wheel, said outer wall defining said wheel mounting cavity projecting above said face plate on the other side of said volume control wheel, said volume control wheel having at least a portion of its outermost peripheral extent projecting above said pivotable door and said outer wall; whereby said volume control wheel is adapted for manipulation by a finger of the wearer.

Claim 27

The hearing aid as defined by claim 24 wherein said wheel mounting cavity includes a mounting surface within said housing, said support means including a plate adapted to be rigidly secured to said mounting surface and a hub adapted to be rigidly secured to said plate, said volume control wheel being mounted on said hub for rotational movement.

Claim 28

The hearing aid as defined by claim 25 wherein said hub includes a plurality of axially extending fasteners, said plate including a plurality of holes adapted to receive said fasteners, said fasteners rigidly securing said hub to said plate.

Claim 29

The hearing aid as defined by claim 26 wherein said volume control wheel includes an axially extending circumferential flange adapted to cooperate with said hub, said flange being of a lesser diameter than the remainder of said wheel, said flange being of a width sufficient to extend from said volume control wheel compartment into said wheel mounting cavity.

Claim 30

The hearing aid as defined by claim 27 wherein the outer surface of the remainder of said volume control wheel includes a plurality of circumferentially spaced upstanding ribs, at least said ribs comprising said portion of the outermost peripheral extent of said wheel projecting above said pivotable door and said outer wall, said ribs being adapted for manipulation by a finger of the wearer to effect rotational movement of said wheel.

Claim 31

The hearing aid as defined by claim 24 wherein said pivotable door is generally arcuate in shape, said door including hinge means associated with one end thereof, said door including latch means associated with the other end thereof.

Claim 32

The hearing aid as defined by claim 29 wherein said face plate includes a generally arcuate upstanding wall adjacent said first opening, said wall being disposed on the side of said first opening remote from said volume control wheel, said wall generally conforming in shape to said generally arcuate pivotable door.

Claim 33

The hearing aid as defined by claim 30 wherein said pivotable door includes lift means adjacent said latch means, said lift means including a finger extending from said pivotable door in said closed position thereof in closely spaced relation to said face plate of said housing.

Claim 34

The hearing aid as defined by claim 31 including a battery holder integral with said pivotable door, said battery holder being movable from a position within said battery compartment when said pivotable door is in said closed position to a position externally of said housing when said pivotable door is in said open position, said battery holder being generally circular in shape.

Claim 35

The hearing aid as defined by claim 32 wherein said second opening comprises a continuation of said first opening extending laterally from one side thereof, said battery holder being defined in part by a flat depending side wall and a generally arcuate bottom wall, said side wall being disposed at the juncture between said first and second openings.

Claim 36

The hearing aid as defined by claim 33 wherein said volume control wheel includes a generally circular disc shaped portion disposed adjacent said flat depending side wall.

Claim 37

In a hearing aid of the self-contained type, the improvement comprising: a unitary housing shaped for insertion into an ear of a wearer, said housing having a face plate adapted to face outwardly of the ear of the wearer; a first opening in said face plate defining a battery compartment, said battery compartment normally being concealed by a pivotable door movable from a closed position to an open position, said door in said open position providing access to said battery compartment; a wheel mounting cavity within said unitary housing in laterally spaced relation to said battery compartment, said cavity being defined in part by an outer wall integral with said end plate; a second opening in said face plate defining a volume control wheel compartment, said compartment being disposed between said battery compartment and said wheel mounting cavity, said compartment being in communication with said wheel mounting cavity; and a volume control wheel disposed in said volume control wheel compartment, said wheel being mounted for rotational movement by support means rigidly secured within said wheel mounting cavity and extending into said volume control wheel compartment, said wheel having at least a portion thereof projecting above said face plate; said pivotable door concealing said battery compartment projecting above said face plate on one side of said volume control wheel, said outer wall defining said wheel mounting cavity projecting above said face plate on the other side of said volume control wheel, said volume control wheel having at least a portion of its outermost peripheral extent projecting above said pivotable door and said outer wall; the outer surface of said volume control wheel including a plurality of circumferentially spaced upstanding ribs, at least said ribs comprising said portion of the outermost peripheral extent of said wheel projecting above said pivotable door and said outer wall, said ribs being adapted for manipulation by a finger of the wearer to effect rotational movement of said wheel; said pivotable door being generally arcuate in shape, said door including hinge means associated with one end thereof, said door including latch means associated with the other end thereof; said face plate including a generally arcuate upstanding wall adjacent said first opening, said wall being disposed on the side of said first opening remote from said volume control wheel, said wall generally conforming in shape to said generally arcuate pivotable door; said pivotable door including lift means integrally associated therewith adjacent said latch means, said lift means including a finger extending from said pivotable door in said closed position thereof in closely spaced relation to said face plate of said housing; said pivotable door having a battery holder integral therewith, said battery holder being movable from a position within said battery compartment when said pivotable door is in said closed position to a position externally of said housing when said pivotable door is in said open position, said battery holder being generally circular in shape; said second opening comprising a continuation of said first opening extending laterally from one side thereof, said battery holder being defined in part by a flat depending side wall and a generally arcuate bottom wall, said side wall being disposed at the juncture between said first and second openings; said volume control wheel including a generally circular disc shaped portion disposed adjacent said flat depending side wall.

Claim 38

In a hearing aid of the self-contained type, the improvement comprising: a unitary housing shaped for insertion into an ear of a wearer, said housing having a face plate adapted to face outwardly of the ear of the wearer; a first opening in said face plate defining a battery compartment, said battery compartment normally being concealed by a pivotable door movable from a closed position to an open position, said door in said open position providing access to said battery compartment; a wheel mounting cavity within said unitary housing in laterally spaced relation to said battery compartment, said cavity being defined in part by an outer wall integral with said end plate; a second opening in said face plate defining a volume control wheel compartment, said compartment being disposed between said battery compartment and said wheel mounting cavity, said compartment being in communication with said wheel mounting cavity; and a volume control wheel disposed in said volume control wheel compartment, said wheel being mounted for rotational movement by support means rigidly secured within said wheel mounting cavity and extending into said volume control wheel compartment, said wheel having at least a portion thereof projecting above said face plate; said pivotable door concealing said battery compartment projecting above said face plate on one side of said volume control wheel, said outer wall defining said wheel mounting cavity projecting above said face plate on the other side of said volume control wheel, said volume control wheel having at least a portion of its outermost peripheral extent projecting above said pivotable door and said outer wall; the outer surface of said volume control wheel including a plurality of circumferentially spaced upstanding ribs, at least said ribs comprising said portion of the outermost peripheral extent of said wheel projecting above said pivotable door and said outer wall, said ribs being adapted for manipulation by a finger of the wearer to effect rotational movement of said wheel; said pivotable door being generally arcuate in shape, said door including hinge means associated with one end thereof, said door including latch means associated with the other end thereof; said face plate including a generally arcuate upstanding wall adjacent said first opening, said wall being disposed on the side of said first opening remote from said volume control wheel, said wall generally conforming in shape to said generally arcuate pivotable door; said pivotable door including lift means integrally associated therewith adjacent said latch means, said lift means including a finger extending from said pivotable door in said closed position thereof in closely spaced relation to said face plate of said housing; said pivotable door having a battery holder integral therewith, said battery holder being movable from a position within said battery compartment when said pivotable door is in said closed position to a position externally of said housing when said pivotable door is in said open position, said battery holder being generally circular in shape; said second opening comprising a continuation of said first opening extending laterally from one side thereof, said battery holder being defined in part by a flat depending side wall and a generally arcuate bottom wall, said side wall being disposed at the juncture between said first and second openings; said volume control wheel including a generally circular disc shaped portion disposed adjacent said flat depending side wall.

Claim 39

The hearing aid as defined by claim 35 wherein said wheel mounting cavity includes a mounting surface within said housing, said support means including a plate adapted to be rigidly secured to said mounting surface and a hub adapted to be rigidly secured to said plate, said volume control wheel being mounted on said hub for rotational movement.

Claim 40

The hearing aid as defined by claim 36 wherein said hub includes a plurality of axially extending fasteners, said plate including a plurality of holes adapted to receive said fasteners, said fasteners rigidly securing said hub to said plate.

Claim 41

The hearing aid as defined by claim 37 wherein said volume control wheel includes an axially extending circumferential flange adapted to cooperate with said hub, said flange being of a lesser diameter than the remainder of said wheel, said flange being of a width sufficient to extend from said volume control wheel compartment into said wheel mounting cavity.